ENGINE OIL COOLER INSTALLATION

PROCEDURE


  1. INSTALL OIL COOLER ASSEMBLY


    1. Apply a light coat of engine oil to 2 new O-rings.

    2. Install the 2 O-rings to the stiffening crankcase assembly.

    3. Temporarily install the oil cooler assembly with the 2 nuts and 2 bolts.

    4. A000NG1E02

      Tighten the 2 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Text in Illustration
      B002B6O Bolt
      B002BBR Nut

    5. Connect the No. 8 water by-pass hose to the oil cooler assembly, and slide the clamp to secure the hose.

    6. Connect the No. 7 water by-pass hose to the oil cooler assembly, and slide the clamp to secure the hose.

  2. CONNECT NO. 5 INVERTER COOLING HOSE (for RHD)


    1. Attach the clamp and connect the No. 5 inverter cooling hose to the front No. 1 stabilizer brace LH.

  3. CONNECT WIRE HARNESS (for RHD)


    1. Connect the ground wire to the bracket with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Attach the 2 wire harness clamps.

  4. CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY (for LHD)

    Click here

  5. ADD ENGINE OIL

    Click here

  6. ADD ENGINE COOLANT

    Click here

  7. INSTALL NO. 2 INVERTER COOLING HOSE (for LHD)


    1. Connect the No. 2 inverter cooling hose to the inverter with converter assembly, and slide the clamp to secure the hose.

    2. Add inverter coolant Click here.

    3. Inspect for coolant leak Click here.

  8. INSPECT ENGINE OIL LEVEL

    Click here

  9. INSPECT FOR OIL LEAK

    Click here

  10. INSPECT FOR COOLANT LEAK

    Click here

  11. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  12. INSTALL FRONT SUSPENSION MEMBER BRACE

    Click here

  13. INSTALL REAR ENGINE UNDER COVER LH

    Click here

  14. INSTALL ENGINE UNDER COVER

    Click here