OIL PUMP REMOVAL

CAUTION / NOTICE / HINT

Note

Do not remove the oil pump or oil pump relief valve from the timing chain cover assembly.

PROCEDURE


  1. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY

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  2. REMOVE ENGINE MOTOR CABLE CLAMP BRACKET (for LHD)

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  3. REMOVE FAN AND GENERATOR V BELT

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  4. REMOVE ENGINE UNDER COVER

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  5. REMOVE FRONT SUSPENSION MEMBER BRACE

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  6. REMOVE NO. 2 ENGINE UNDER COVER

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  7. DISCONNECT NO. 1 HV WATER PUMP OUTLET PIPE


    1. A000NYA

      Remove the 2 bolts to disconnect the No. 1 HV water pump outlet pipe from the stiffening crankcase assembly.

  8. DISCONNECT OIL COOLER TUBE SUB-ASSEMBLY


    1. A000SPJ

      Detach the clamp to disconnect the engine ground wire from the oil cooler tube sub-assembly.

    2. Remove the 2 bolts to disconnect the oil cooler tube sub-assembly from the stiffening crankcase assembly.

  9. DISCONNECT PCV HOSE ASSEMBLY


    1. A000NQH

      Slide the clamp and disconnect the PCV hose assembly from the PCV valve sub-assembly.

  10. DISCONNECT ENGINE WIRE


    1. A000NNE

      Detach the 3 wire harness clamps.

      Text in Illustration
      B002B6O Connector
      B002BBR Nut

    2. Disconnect the 2 camshaft timing oil control valve connectors.

    3. Disconnect from the 2 VVT sensor connectors.

    4. Disconnect the 4 ignition coil connectors.

    5. Disconnect the engine oil pressure switch connector.

    6. Remove the 5 nuts to disconnect the engine wire.

    7. A000N7Y

      Detach the 2 wire harness clamps from the wire harness clamp bracket.

    8. Remove the bolt and wire harness clamp bracket from the cylinder head cover sub-assembly.

    9. A000NE5

      Disconnect the 4 wire harness clamps.

      Text in Illustration
      B002B6O Bolt
      B002BBR Connector

    10. Disconnect the engine coolant temperature sensor connector.

    11. Remove the 2 bolts and wire harness clamp bracket from the timing chain cover assembly.

    12. A000PSF

      Remove the bolt and wire harness clamp bracket from the timing chain cover assembly.

    13. Remove the 2 bolts and 2 ground wires from the timing chain cover assembly.

    14. Detach the wire harness clamp.

  11. REMOVE WIRE HARNESS CLAMP BRACKET


    1. A000PLS

      Remove the 2 bolts and 2 wire harness clamp brackets from the timing chain cover assembly.

  12. REMOVE IGNITION COIL ASSEMBLY

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  13. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A000RAN

      Remove the 16 bolts, 3 seal washers and cylinder head cover sub-assembly from the camshaft housing sub-assembly.

      Text in Illustration
      B002B6O Bolt
      B002BBR Bolt with Seal Washer

    2. Remove the cylinder head cover gasket from the cylinder head cover sub-assembly.

    3. A000RM9E01
      Text in Illustration
      *1 No. 1 Camshaft Bearing Cap
      *2 No. 2 Camshaft Bearing Cap

      Remove the 3 gaskets from the No. 1 camshaft bearing cap and No. 2 camshaft bearing cap.

  14. REMOVE ENGINE OIL LEVEL DIPSTICK

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  15. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  16. REMOVE CRANKSHAFT POSITION SENSOR

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  17. REMOVE CRANKSHAFT PULLEY ASSEMBLY

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  18. REMOVE NO. 13 WATER BY-PASS HOSE


    1. A000OA9

      Slide the 2 clamps and remove the No. 13 water by-pass hose from the water outlet sub-assembly and No. 3 water by-pass pipe.

  19. REMOVE NO. 11 WATER BY-PASS HOSE


    1. A000RY0

      Slide the 2 clamps and remove the No. 11 water by-pass hose from the water outlet sub-assembly and No. 5 water by-pass pipe.

  20. REMOVE WATER OUTLET SUB-ASSEMBLY


    1. A000T25

      Remove the 2 bolts, nut and water outlet sub-assembly from the timing chain cover assembly.

      Text in Illustration
      B002B6O Bolt
      B002BBR Nut

    2. Remove the O-ring from the timing chain cover assembly.

  21. REMOVE TIMING CHAIN COVER ASSEMBLY


    1. A000QTS

      Remove the 19 bolts and 3 nuts from the timing chain cover assembly.

      Text in Illustration
      B002B6O Bolt
      B002BBR Nut

    2. Remove the timing chain cover assembly by prying between the timing chain cover assembly and camshaft housing sub-assembly, stiffening crankcase assembly, cylinder block sub-assembly or cylinder head sub-assembly with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the timing chain cover assembly, camshaft housing sub-assembly, stiffening crankcase assembly, cylinder block sub-assembly and cylinder head sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

      A000PHZE01
      Text in Illustration
      *a Protective Tape - -
    3. A000QPI

      Remove the gasket from the cylinder head sub-assembly.

    4. A000PLD

      Remove the 2 gaskets from the stiffening crankcase assembly and oil strainer sub-assembly.

  22. REMOVE TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL


    1. A000O4VE02
      Text in Illustration
      *a Protective Tape
      *b Wooden Block

      Using a screwdriver and wooden block, pry out the timing gear case or timing chain case oil seal.

      Note

      Do not damage the surface of the timing gear case or timing chain case oil seal press fit hole.

      Tech Tips

      Tape the screwdriver tip before use.