EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE INVERTER WITH CONVERTER ASSEMBLY

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  2. REMOVE POWER STEERING ECU ASSEMBLY

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  3. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

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  4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  5. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  6. REMOVE ECM

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  7. REMOVE WIRE HARNESS CLAMP BRACKET A (for RHD)


    1. A000N9M

      Remove the 2 nuts and wire harness clamp bracket A.

  8. REMOVE NO. 5 INVERTER BRACKET


    1. A000RHU

      for LHD:

      Remove the nut and disconnect the No. 4 floor wire.

    2. A000O2EE01
      Text in Illustration
      *A for RHD
      *B for LHD

      Remove the 3 bolts and No. 5 inverter bracket.

  9. REMOVE SKID CONTROL ECU ASSEMBLY

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  10. DISCONNECT NO. 3 ENGINE ROOM RELAY BLOCK

    A000OZFE02
    Text in Illustration
    *A for RHD
    *B for LHD

  11. REMOVE INVERTER RESERVOIR TANK ASSEMBLY (for LHD)


    1. A000O0A

      Disconnect the No. 3 inverter cooling hose and No. 4 inverter cooling hose.

    2. Remove the 2 bolts and inverter reservoir tank assembly.

  12. DISCONNECT AIR CONDITIONING HARNESS

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  13. REMOVE NO. 1 INVERTER COOLING PIPE (for LHD)

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  14. REMOVE NO. 2 OIL LEVEL DIPSTICK GUIDE


    1. A000PXO

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 oil level dipstick guide.

    3. Remove the O-ring from the No. 2 oil level dipstick guide.

  15. REMOVE NO. 1 REAR FLOOR BOARD SUB-ASSEMBLY

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  16. REMOVE NO. 2 REAR FLOOR BOARD SUB-ASSEMBLY

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  17. REMOVE FRONT CENTER FLOOR BRACE

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  18. DISCONNECT HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

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  19. DISCONNECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)


    1. A000NJR

      Disconnect the heated oxygen sensor connector.

  20. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  21. REMOVE NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A000NVS

      Remove the 2 bolts and No. 1 exhaust pipe support bracket sub-assembly.

  22. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A000PQ3

      Detach the clamp and disconnect the air fuel ratio sensor connector.

    2. A000QDAE03
      Text in Illustration
      *a Front

      Remove the 6 nuts, exhaust manifold sub-assembly RH and gasket.

  23. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A000N3J

      Detach the clamp and disconnect the air fuel ratio sensor connector.

    2. A000P3UE03
      Text in Illustration
      *a Front

      Remove the 6 nuts, exhaust manifold sub-assembly LH and gasket.

  24. REMOVE AIR FUEL RATIO SENSOR

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