INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

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  2. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  3. REMOVE LUGGAGE COMPARTMENT FLOOR MAT

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  4. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH

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  5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  7. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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  8. REMOVE MANIFOLD ABSOLUTE PRESSURE SENSOR

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  9. REMOVE PURGE VSV

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  10. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A000NID

      Remove the nut.

    2. Detach the 2 clamps and disconnect the wire harness.

    3. A000N3S

      Disconnect the 3 wire harness clamps.

    4. Disconnect the connector.

    5. A000NDG

      Disconnect the PCV hose.

    6. Disconnect the No. 2 water by-pass hose from the intake air surge tank assembly.

    7. A000NUQE02
      Text in Illustration
      *A for RHD
      *B for LHD

      Remove the bolt and No. 3 water by-pass pipe.

    8. A000SQK

      Remove the bolt and separate the No. 2 surge tank stay from the intake air surge tank assembly.

    9. A000R0Z

      Remove the 2 nuts and 5 bolts from the intake air surge tank assembly.

    10. A000PLF

      Disconnect the water by-pass hose clamp and remove the intake air surge tank assembly and gasket.

  11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

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  12. REMOVE INTAKE MANIFOLD


    1. A000QKU

      Detach the connector from the intake manifold.

      Text in Illustration
      B002B6O Front
    2. A000QPL

      Remove the union bolt, and then disconnect the fuel tube from the fuel pump.

    3. Remove the gasket from the fuel tube.

    4. Remove the fuel tube Click here.

    5. A000N9WE01
      Text in Illustration
      *a Front

      Remove the 4 bolts, 4 nuts, intake manifold and 2 gaskets.

  13. REMOVE SOLENOID VALVE ASSEMBLY

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  14. REMOVE WIRE HARNESS


    1. A000Q3S

      Detach the 2 clamps.

    2. Remove the bolt and wire harness.

  15. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.