EXHAUST MANIFOLD REMOVAL

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

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  2. REMOVE AIR FUEL RATIO SENSOR

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  3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A000SPR

      Remove the 4 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold converter sub-assembly.

  4. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. w/o EGR System:


      1. A000PK0

        Remove the 5 nuts and exhaust manifold converter sub-assembly.

      2. Remove the gasket from the cylinder head sub-assembly.

    2. w/ EGR System:


      1. A000SKW

        Remove the 2 bolts, 5 nuts and exhaust manifold converter sub-assembly.

        Text in Illustration
        B002B6O Nut
        B002BBR Bolt

      2. Remove the gasket and EGR cooler gasket from the cylinder head sub-assembly and EGR cooler assembly.

  5. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    1. Remove the 5 bolts, 2 nuts and No. 1 manifold converter insulator from the exhaust manifold converter sub-assembly.

      A000N0PE01
      Text in Illustration
      *A w/o EGR System *B w/ EGR System

  6. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR


    1. Remove the 2 bolts and No. 2 manifold converter insulator from the exhaust manifold converter sub-assembly.

      A000RLAE01
      Text in Illustration
      *A w/o EGR System *B w/ EGR System