FUEL SENDER GAUGE ASSEMBLY(w/ Canister Pump Module) INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY


    1. A000PIWE04

      Slide the No. 2 fuel sender gauge assembly downwards and attach the claw labeled A to install the No. 2 fuel sender gauge assembly.

    2. Connect the fuel sender gauge connector.

      Note

      Do not touch the resistance plate or contacts of the No. 2 fuel sender gauge assembly.

  2. INSTALL FUEL TANK VENT TUBE ASSEMBLY


    1. Install a new fuel suction tube set gasket to the fuel tank assembly.

    2. Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly on the fuel tank assembly.

      Note


      • Do not bend the arm of the No. 2 fuel sender gauge assembly.

      • When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

    3. A000ODZE05
      Text in Illustration
      *1 Protrusion
      B002B6O Hole

      Align the protrusions of the fuel tank vent tube assembly with the holes in the fuel tank assembly.

    4. While pressing down on the fuel tank vent tube assembly with your hand, temporarily install the fuel pump gauge retainer.

    5. A000PQ9E01
      Text in Illustration
      *a Insertion Point
      B002B6O SST (Bolt)

      Set the 2 claws, 2 bolts and plate of SST on the fuel pump gauge retainer.

      SST
      09808-14031   ( 09808-01010, 09808-01020, 09808-01030, 09808-01090 )
      09808-01071

      Tech Tips

      Securely insert the ends of SST into the insertion points in the fuel pump gauge retainer.

    6. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

    7. Attach the handle of SST.

    8. A000QF7E05
      Text in Illustration
      *1 Protrusion
      *2 Groove
      B002BBR Front of Vehicle

      Check once more that the tip of SST is securely inserted into the insertion area of the fuel pump gauge retainer as shown in the illustration.

    9. Using SST, rotate the fuel pump gauge retainer so that the protrusions of the retainer are aligned with the grooves in the fuel tank assembly to install the fuel tank vent tube assembly to the fuel tank assembly.

      Note


      • Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.

      • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

      • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

      • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

      • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

      • Make sure that the fuel suction tube set gasket does not come off.

    10. Install the No. 1 fuel tube clamp.

  3. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. Connect the fuel sender gauge connector.

    2. Install the rear floor service hole cover with new butyl tape.

  4. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. A000RGQE01

      Slide the fuel sender gauge assembly downwards and attach the claw labeled A to install the fuel sender gauge assembly.

    2. Connect the fuel sender gauge connector.

      Note

      Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

  5. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

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