FUEL SENDER GAUGE ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY


    1. A000P6BE01

      Slide the No. 2 fuel sender gauge assembly downwards and attach the claw labeled A to install the No. 2 fuel sender gauge assembly.

    2. Connect the fuel sender gauge connector.

      Note

      Do not touch the resistance plate or contacts of the No. 2 fuel sender gauge assembly.

  2. INSTALL FUEL TANK VENT TUBE ASSEMBLY


    1. Install a new fuel suction tube set gasket to the fuel tank assembly.

    2. Connect the fuel return vent tube sub-assembly and set the fuel tank vent tube assembly on the fuel tank assembly.

      Note


      • Do not bend the arm of the No. 2 fuel sender gauge assembly.

      • When connecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

    3. A000RE2E03
      Text in Illustration
      *a Protrusion
      B002B6O Hole

      Align the protrusions of the fuel tank vent tube assembly with the holes in the fuel tank assembly.

    4. While pressing down on the fuel tank vent tube assembly with your hand, temporarily install the fuel pump gauge retainer.

    5. A000PZ3E10
      Text in Illustration
      *a Insertion Point

      Set the 2 claws and plate of SST on the fuel pump gauge retainer.

      SST
      09808-14030   ( 09808-01010, 09808-01030, 09808-01040 )

      Tech Tips

      Securely insert the ends of SST into the insertion points in the fuel pump gauge retainer.

    6. While firmly pressing the claws of SST into the insertion points in the fuel pump gauge retainer, tighten the bolts of the claws.

    7. Attach the handle of SST.

    8. A000N3FE03
      Text in Illustration
      *a Protrusion
      *b Groove
      B002BBR Front of Vehicle

      Using SST, rotate the fuel pump gauge retainer so that the protrusions of the retainer are aligned with the grooves in the fuel tank assembly to install the fuel tank vent tube assembly to the fuel tank assembly.

    9. Install the No. 1 fuel tube clamp.

    10. Connect the charcoal canister outlet hose to the fuel tank vent tube sub-assembly.

    11. A000NVNE01
      Text in Illustration
      *a Top of vehicle

      Connect the No. 1 fuel evaporation tube to the fuel tank vent tube sub-assembly, and slide the clamp to secure the hose.

      Tech Tips

      Make sure that the clamp is installed so that the ends of the clamp are within the range shown in the illustration.

    12. Connect the fuel tank evap/vent tube to the fuel tank vent tube sub-assembly, and slide the clip to secure the tube.

  3. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. Connect the fuel sender gauge connector.

    2. Install the rear floor service hole cover with new butyl tape.

  4. INSTALL FUEL SENDER GAUGE ASSEMBLY


    1. A000RPIE01

      Slide the fuel sender gauge assembly downwards and attach the claw labeled A to install the fuel sender gauge assembly.

    2. Connect the fuel sender gauge connector.

      Note

      Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

  5. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

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