ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL ENGINE COVER

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  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

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  3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

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  4. INSTALL ENGINE OIL LEVEL SENSOR

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  5. INSTALL IGNITION COIL ASSEMBLY

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  6. INSTALL V-BANK COVER BOLT


    1. Install the V-bank cover bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  7. INSTALL V-BANK COVER BRACKET SUB-ASSEMBLY


    1. Install the V-bank cover bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. INSTALL FUEL INJECTOR SEAL

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  9. INSTALL FUEL INJECTOR ASSEMBLY

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  10. INSTALL FUEL DELIVERY PIPE RH

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  11. INSTALL FUEL DELIVERY PIPE LH

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  12. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY

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  13. SET FUEL PUMP ASSEMBLY

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  14. TEMPORARILY INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

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  15. INSTALL FUEL PUMP ASSEMBLY

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  16. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

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  17. INSTALL NO. 3 WATER BY-PASS PIPE


    1. Connect the 2 hoses, and install the bolt and No. 3 water by-pass pipe.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  18. INSTALL INTAKE MANIFOLD

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  19. INSTALL NO. 2 SURGE TANK STAY


    1. Install the No. 2 surge tank stay with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  20. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

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  21. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  22. INSTALL INJECTOR DRIVER

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  23. INSTALL ENGINE WIRE

  24. INSTALL WATER PUMP PULLEY

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  25. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY


    1. A000PDRE02

      Temporarily install the V-ribbed belt tensioner with the 5 bolts.

      Standard Bolt
      Item Length
      A 70 mm (2.76 in.)
      B 35 mm (1.38 in.)

    2. Install the V-ribbed belt tensioner by tightening the bolt 1 and bolt 2 in the order shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Tighten the other bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  26. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    2. Connect the 2 clamps.

  27. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  28. INSTALL NO. 1 ENGINE COVER

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  29. INSTALL NO. 2 ENGINE COVER


    1. Install the No. 2 engine cover with the 3 clips.

    2. Connect the clamp.