FRAME WIRE REMOVAL

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing Click here.

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. REMOVE LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  3. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  4. DISCONNECT CABLE FROM AUXILIARY NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    Tech Tips

    Both cables should be disconnected to prevent the AMD terminal from shorting to ground.

  5. REMOVE SERVICE PLUG GRIP

    Click here

  6. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

    Click here

  7. REMOVE FUEL TANK ASSEMBLY

    Click here

  8. REMOVE REAR SEAT ASSEMBLY

    Click here

  9. REMOVE NO. 4 FRONT FLOOR HEAT INSULATOR


    1. A000O9G

      Remove the 2 bolts and No. 4 front floor heat insulator.

  10. REMOVE NO. 6 FRONT FLOOR HEAT INSULATOR


    1. A000PKQ

      Remove the 3 nuts and No. 6 front floor heat insulator.

  11. REMOVE NO. 13 WIRE HARNESS PROTECTOR


    1. A000S5C

      Detach the 2 clamps and remove the No. 13 wire harness protector.

  12. REMOVE NO. 14 WIRE HARNESS PROTECTOR


    1. A000QGD

      Detach the clamp and remove the nut and No. 14 wire harness protector.

  13. REMOVE AUXILIARY BATTERY TERMINAL


    1. A000OPP

      Remove the terminal cover and nut.

    2. Remove the grommet and push the No. 4 floor wire out from the floor panel.

  14. REMOVE NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. A000PDU

      Remove the 2 clips and No. 1 hybrid battery intake duct LH.

    2. A000OJ1E01
      Text in Illustration
      *1 Battery Cover Lock Striker
      *a Turn
      *b Protrusion

      Using the service plug grip, remove the battery cover lock striker.

      Tech Tips

      Insert the protrusion of the service plug grip, and turn the button of the battery cover lock striker counterclockwise to release the lock.

    3. Using an insulated tool, remove the 4 nuts and No. 4 hybrid vehicle battery shield sub-assembly.

  15. REMOVE NO. 4 FLOOR WIRE

    CAUTION:

    Wear insulated gloves.


    1. A000SUK

      Remove the battery shield contact.

    2. Detach the wire harness clamp.

    3. A000QMR

      Using an insulated tool, remove the 2 nuts and disconnect the No. 4 floor wire.

      Note

      Insulate the removed terminals with insulating tape.

    4. A000RKK

      Detach the 2 wire harness clamps.

    5. Remove the bolt and connector cover assembly.

      Tech Tips


      • Make sure to pull the connector cover assembly straight up, as a connector is connected to the bottom of the connector cover assembly.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

    6. A000QQZE02
      Text in Illustration
      *A for LHD
      *B for RHD

      Disconnect the air conditioning harness.

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly when disconnecting them.

      • Do not touch the connector waterproofing rubber or terminals.

      • Insulate the removed terminals with insulating tape.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

    7. A000S0WE02
      Text in Illustration
      *A for LHD
      *B for RHD

      Using an insulated tool, remove the bolt and disconnect the No. 4 floor wire.

      Note


      • Do not damage the terminals, connector housings or inverter with converter assembly when disconnecting them.

      • Do not touch the connector waterproofing rubber or terminals.

      • Insulate the removed terminals with insulating tape.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

    8. Temporarily install the connector cover assembly with the bolt to prevent any foreign objects or water from entering the inverter with converter assembly.

    9. for LHD:


      1. A000OAF

        Remove the 4 nuts and detach the 2 wire harness clamps.

      2. A000QUA

        Remove the 2 bolts and 2 nuts, and detach the wire harness clamp.

      3. A000OS2

        Detach the 4 wire harness clamps.

      4. Remove the nut and detach the 2 claws.

    10. for RHD:


      1. A000QWD

        Remove the bolt and detach the 2 wire harness clamps.

      2. Remove the nut and detach the 2 claws.

    11. A000PCX

      Remove the 2 bolts and detach the clamp.

    12. A000SC6

      Remove the bolt and detach the 2 clamps.

    13. A000P2A

      Remove the bolt.

    14. A000P2L

      Detach the 2 wire harness clamps.

    15. A000S48

      Detach the 3 claws and clamp, and push the frame wire out from the floor panel.

    16. for LHD:

      Disconnect the 5 stud clamps and remove the No. 4 floor wire.

      A000R91E01
      Text in Illustration
      *1 Stud Clamp - -

      Tech Tips

      When removing the stud clamp, break the claw on the stud clamp. The stud clamp cannot be reused.

    17. for RHD:

      Disconnect the 4 stud clamps and remove the No. 4 floor wire.

      A000R8JE01
      Text in Illustration
      *1 Stud Clamp - -

      Tech Tips

      When removing the stud clamp, break the claw on the stud clamp. The stud clamp cannot be reused.

  16. REMOVE WIRE HARNESS CLAMP BRACKET B (for LHD)


    1. A000PPE

      Remove the 2 bolts and wire harness clamp bracket B.