2GR-FXE ENGINE MECHANICAL TORQUE SPECIFICATIONS

ENGINE
Part Tightened N*m kgf*cm ft.*lbf
Ignition coil x Cylinder head cover 10 102 7
Cylinder head cover sub-assembly x engine wire 10 102 7
Cylinder head cover sub-assembly LH x engine wire 10 102 7
Inverter reservoir tank x Inverter bracket 13 133 10
Inverter bracket x Inverter 8.0 82 71 in.*lbf
No. 1 air cleaner inlet x Body 5.0 51 44 in.*lbf
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft timing gear assembly x Camshaft 100 1020 74
Camshaft timing exhaust gear assembly x Camshaft 100 1020 74
No. 3 chain tensioner assembly x Camshaft housing LH 21 214 15
Camshaft housing LH x Cylinder head LH for bolt A 28 286 21
for bolt B 16 163 12
No. 2 chain tensioner assembly x Camshaft housing RH 21 214 15
Camshaft housing RH x Cylinder head sub-assembly for bolt A 28 286 21
for bolt B 16 163 12
No. 1 chain tensioner assembly x Cylinder head sub-assembly 10 102 7
Timing chain cover plate x Timing chain cover sub-assembly 9.1 93 81 in.*lbf
Cylinder head cover sub-assembly x Camshaft housing RH 10 102 7
Cylinder head cover sub-assembly LH x Camshaft housing LH for bolt A and B 21 214 15
for bolt C and D 10 102 7
No. 2 water by-pass pipe sub-assembly x No. 2 separator case 10 102 7
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st 36 367 27
2nd Turn 90°
3rd Turn 90°
Cylinder head LH x Cylinder block sub-assembly Recessed head 1st 36 367 27
2nd Turn 90°
3rd Turn 90°
14 mm (0.551 in.) head 30 306 22
Camshaft bearing cap (for Bank 1) x Camshaft housing RH 1st 10 102 7
2nd 16 163 12
Camshaft housing RH x Cylinder head sub-assembly 28 286 21
Camshaft bearing cap (for Bank 2) x Camshaft housing LH 1st 10 102 7
2nd 16 163 12
Camshaft housing LH x Cylinder head LH 28 286 21
Camshaft timing gear assembly x Camshaft 100 1020 74
Camshaft timing exhaust gear assembly x Camshaft 100 1020 74
No. 3 chain tensioner assembly x Camshaft housing LH 21 214 15
No. 2 chain tensioner assembly x Camshaft housing RH 21 214 15
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft 260 2651 192
Wire harness bracket x Oil pan sub-assembly 10 102 7
REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Flywheel sub-assembly x Crankshaft 83 846 61
Transmission input damper cover assembly x Flywheel sub-assembly 49 504 36
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
Engine hanger x Cylinder head 33 337 24
Rear No. 1 engine mounting insulator x Hybrid vehicle transmission assembly 52 530 38
Front engine mounting insulator x Front suspension crossmember sub-assembly 70 714 52
Front No. 1 engine mounting bracket RH and LH x Engine mounting insulator 35 357 26
Rear engine mounting member x Rear No. 1 engine mounting insulator 13 133 10
Engine oil level dipstick guide x Cylinder block 10 102 7
Front suspension crossmember sub-assembly and strut bar bracket reinforcement RH and LH x Body for bolt A 194 1978 143
for bolt B 57 581 42
for bolt C 49 500 36
for nut 151 1540 111
Rear engine mounting member x Body 35 354 26
Wire harness x Body 5.4 55 48 in.*lbf
Front lower suspension member protector x Front suspension crossmember sub-assembly 5.5 56 49 in.*lbf
Front No. 2 upper suspension member x Front suspension crossmember sub-assembly and body 20 204 15
Front shock absorber assembly x Front suspension lower arm assembly 108 1101 80
Front center floor brace sub-assembly x Body 7.4 75 65 in.*lbf
No. 3 engine wire x Body 8.5 87 75 in.*lbf

for LHD:

No. 1 inverter cooling pipe x Body

13 127 9
Camshaft housing sub-assembly LH x Air conditioning harness 10 102 7
Air cleaner case sub-assembly x Body 5.0 51 44 in.*lbf
No. 1 air cleaner inlet x Body 5.0 51 44 in.*lbf
Front suspension member brace x Front lower suspension member protector and body 52 530 38
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf
Rear oil seal retainer x Cylinder block 10 102 7
Water outlet pipe sub-assembly x Cylinder block 10 102 7
No. 1 chain vibration damper x Cylinder head LH and cylinder block 23 229 17
Idle sprocket assembly x Cylinder block 60 612 44
No. 1 chain tensioner assembly x Cylinder head sub-assembly 10 102 7
Oil strainer stud bolt x Cylinder block and timing chain cover 4.0 41 35 in.*lbf
Oil pan baffle plate x Cylinder block sub-assembly 10 102 7
Oil strainer sub-assembly x Cylinder block and timing chain cover 10 102 7
Oil pan stud bolt x Oil pan sub-assembly 4.0 41 35 in.*lbf
Oil pan sub-assembly x Cylinder block and timing chain cover for bolt A, B and nut 21 214 15
for bolt C 10 102 7
No. 2 oil pan sub-assembly x Oil pan sub-assembly 10 102 7
Oil pan drain plug x No. 2 oil pan sub-assembly 40 408 30
Rear water by-pass joint x Cylinder head sub-assembly 10 102 7
Water inlet with thermostat sub-assembly x Water inlet sub-assembly 10 102 7
Water inlet sub-assembly x Timing chain cover 10 102 7
Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly RH side 30 306 22
LH side 25 255 18
Cylinder block water drain cock plug x Cylinder block water drain cock sub-assembly 13 130 9
No. 2 separator case x Cylinder head cover sub-assembly LH 10 102 7
V-bank cover bolt x Cylinder head cover sub-assembly 10 102 7
V-bank cover bracket sub-assembly x Cylinder head cover sub-assembly LH 10 102 7
No. 3 water by-pass pipe x Cylinder head 10 102 7
No. 2 surge tank stay x Cylinder head 21 214 15
V-ribbed belt tensioner assembly x Timing chain cover and cylinder block 43 438 32
Front No. 1 engine mounting bracket LH x Cylinder block 43 438 32
Front No. 1 engine mounting bracket RH x Cylinder block 43 438 32
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf
No. 1 straight plug x Cylinder head 60 612 44
No. 1 straight screw plug x Cylinder head 44 449 32
No. 2 straight screw plug x Cylinder head 80 816 59
Union x Cylinder head 15 150 11
Stud bolt x Cylinder head for bolt A and B 10 102 7
for bolt C 4.0 41 35 in.*lbf
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Cylinder block 10 102 7
No. 1 oil nozzle sub-assembly x Cylinder block 9.0 92 80 in.*lbf
Main bearing cap x Cylinder block 16 point head 1st 61 622 45
2nd Turn 90°
12 mm head 26 262 19
Connecting rod cap x Connecting rod 1st 40 408 30
2nd Turn 90°