HEADLIGHT ASSEMBLY(for Triple Beam Headlight) REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Be sure to read Precaution thoroughly before servicing Click here.

  • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.

  • Do not reuse parts which have reduced fastening ability due to thread damage.

  • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

  • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

  • When installing components, make sure that the wire harness is not pinched or pulled.

  • Do not use solvent to clean components. Only clean them with a dry cloth.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL HEADLIGHT FAN LH

    Note

    When installing components, make sure that the wire harness is not pinched or pulled.


    1. Attach the 2 guides to set the headlight fan LH.

    2. Install the 2 screws.

    3. Connect the connector.

    4. Attach the connector clamp.

  2. INSTALL HEADLIGHT LEVELING MOTOR LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the headlight unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.


    1. Install the headlight leveling motor LH with the 2 screws.

    2. Connect the connector.

    3. Install the spherical step.

  3. INSTALL HEADLIGHT UNIT LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the headlight unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.


    1. Set the headlight unit LH to the horizontal and vertical aiming screw.

    2. B002B6H

      While holding the headlight unit LH with one hand so that it does not fall over, tighten the horizontal and vertical aiming screw same number of rotations when removing it to connect the horizontal and vertical aiming screw.

    3. B002C1R

      Lightly push the pivot joint to attach it.

    4. B002B6H

      Tighten the horizontal and vertical aiming screw 10 rotations.

    5. Connect the 6 connectors.

    6. Attach the 2 guides and claw to install the center lens cover.

    7. Install the screw.

    8. Attach the 2 guides and claw to install the inner lens cover.

    9. Install the screw.

    10. B002BG6

      Attach the guide and 2 claws to install the headlight unit bezel.

    11. Install the 2 screws.

    12. Attach the 2 guides to set the headlight aiming screw flexible extension.

    13. Install the 4 screws.

  4. INSTALL NO. 1 HEADLIGHT CLEARANCE LED UNIT LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the No. 1 headlight clearance LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.


    1. Attach the 3 guides to set the No. 1 headlight clearance LED unit LH.

    2. Install the 2 screws.

  5. INSTALL HEADLIGHT CORNERING LED UNIT LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the headlight cornering LED unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.


    1. Attach the 3 guides to set the headlight cornering LED unit LH.

    2. Install the 2 screws.

    3. Connect the connector.

  6. INSTALL HEADLIGHT LENS GASKET


    1. B002C3D

      Clean the headlight lens gasket installation groove.

      Text in Illustration
      B002BQR Area to Clean

    2. Prepare 2 screwdrivers, fold a piece of peeling paper over the tip of each screwdriver and fix the pieces of peeling paper in place with tape.

      Tech Tips

      Use the peeling paper that is supplied with the headlight lens gasket.

    3. B002C3O

      Using scissors, cut the headlight lens gasket at a 90°.

    4. B002BTJ

      Starting from the position shown in the illustration, set the headlight lens gasket into the straight groove clockwise until it meets the corner groove.

      Note

      Lightly set the gasket in place without pulling.

      Text in Illustration
      B002B9H Starting Point
    5. B002BII

      Set the headlight lens gasket into the corner groove and using 2 screwdrivers with their tips wrapped with peeling paper, push the gasket into the bottom of the groove.

      Text in Illustration
      B002BBR Corner Groove
      B002BPS Headlight Lens Gasket
      B002BQR Peeling Paper

      Note


      • Lightly set the gasket in place without pulling.

      • If the headlight lens gasket is set while pulled, the gasket will be pushed up at the corner groove.

    6. Repeat the following order while working in a circle back to the starting point.


      1. Set headlight lens gasket into straight groove.

      2. Push into bottom of groove.

      3. Set into corner groove.

      4. Push into bottom of groove.

    7. B002BQVE01
      Text in Illustration
      *a 20 mm (0.7874 in.)
      B002BBR Corner Groove

      Using scissors, cut the headlight lens gasket at a 45°angle at the starting point so that the gasket overlaps itself 20 mm (0.7874 in.) and set the gasket in place.

    8. Check the installation condition of the headlight lens gasket.

      OK
      Gasket not pushed up or protruding.
      No gap where gasket overlaps.

      Note

      Check the corners carefully since the gasket can easily become pushed up in those areas.

  7. INSTALL HEADLIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens with bare hands.

    • If dirty, lightly wipe with a soft cloth.


    1. Clean the headlight lens gasket contact surface.

    2. B002B8V

      Set the headlight lens LH in place.

      Note

      Set the headlight lens LH in the middle of the headlight lens gasket as shown in the illustration.

      Text in Illustration
      B002BZV Headlight Lens Gasket
      B002BOO Head Light Housing
      B002BQR Headlight Lens LH

    3. Check that the entire circumference of the headlight lens LH is positioned above the middle of the headlight lens gasket.

    4. Attach the claws in the following order to install the headlight lens LH: The claw D, 2 claws C, 2 claws B, and then claw A.

      B002BFNE02
      Text in Illustration
      *a Claw A *b Claw B
      *c Claw C *d Claw D

    5. Using a T20H "TORX" driver, install the 3 "TORX" screws.

    6. Install the 6 screws.

      B002BYQE03
      Text in Illustration
      *A Headlight Assembly LH Backside *B Headlight Assembly LH Surface

    7. Check the condition of the headlight lens gasket.

      OK
      Gasket contacts headlight lens LH and does not protrude out.

    8. Connect the connector.

    9. Install a new headlight socket cover gasket to the headlight socket cover.

    10. B002BW9E02
      Text in Illustration
      *a Matchmark
      *b Unlock Position Mark
      *c Lock Position Mark

      Align the matchmark of the headlight socket cover with the unlock position mark, and then rotate the headlight socket cover clockwise until the lock position mark to install the headlight socket cover.

  8. INSTALL HEADLIGHT BRACKET LH (for Inside)


    1. Attach the 2 guides to set the headlight bracket LH.

    2. Install the 2 screws

  9. INSTALL HEADLIGHT BRACKET LH (for Outside)


    1. Attach the 2 guides to set the headlight bracket LH.

    2. Install the 3 screws

  10. INSTALL HEADLIGHT GASKET

    for Headlight ECU:

    Click here

    for Headlight Light Control ECU:

    Click here

  11. INSTALL HEADLIGHT ECU SUB-ASSEMBLY LH

    Click here

  12. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY LH (w/ Adaptive High Beam System)

    Click here

  13. INSTALL HEADLIGHT COVER LH


    1. Attach the 5 claws to install the headlight cover LH.