FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  2. REMOVE LUGGAGE COMPARTMENT FLOOR MAT

    Click here

  3. REMOVE LUGGAGE COMPARTMENT TRIM COVER LH

    Click here

  4. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL


    1. A000N2D

      Detach the 2 clips and 5 claws.

    2. Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.

  6. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH


    1. A000QKK

      Detach the 3 claws and remove the front door inside handle bezel plug.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE FRONT DOOR HOLE COVER


    1. Remove the front door hole cover.

  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A000RSX

      Remove the 3 screws.

    2. Detach the 9 clips.

    3. A000PKCE02

      Detach the reference boss in the direction indicated by the arrow in the illustration.

    4. Using a screwdriver, detach the 4 claws and remove the front door trim board.

      Tech Tips

      Tape the screwdriver tip before use.

      Text in Illustration
      *1 Reference Boss
      *2 Protective Tape
    5. Disconnect each connector.

    6. A000QEG

      Disconnect the front door lock remote control cable and front door inside locking cable.

  10. REMOVE SWITCH BEZEL

    Click here

  11. REMOVE SEAT MEMORY SWITCH

    Click here

  12. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

    Click here

  13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. A000PCA

      Remove the 15 screws and front door inside handle together with the front door trim ornament and No. 1 interior illumination light.

    2. A000ROE

      Remove the screw.

    3. Detach the claw and remove the front door inside handle.

  14. REMOVE FRONT DOOR TRIM ORNAMENT SUB-ASSEMBLY LH


    1. A000QDD

      Detach the 3 claws and remove the front door trim ornament from the No. 1 interior illumination light.

  15. REMOVE FRONT DOOR TRIM SEAL LH


    1. A000O89

      Detach the 11 clips and remove the front door trim seal.

  16. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


    1. A000R8A

      Remove the front door No. 1 stiffener cushion.

  17. REMOVE FRONT DOOR TRIM COVER LH


    1. A000P85

      Detach the 5 clips and remove the front door trim cover.

  18. REMOVE DOOR FRAME GARNISH LH


    1. A000O8B

      Detach the 2 clips and remove the door frame garnish.

  19. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH


    1. A000O2P

      Remove the front door inner glass weatherstrip.

  20. REMOVE FRONT DOOR ARMREST SET BRACKET LH


    1. A000RQC

      Remove the 2 screws and front door armrest set bracket.

  21. REMOVE FRONT DOOR SERVICE HOLE COVER LH


    1. A000SL3

      Pull out the front door lock remote control cable and front door inside locking cable from the front door service hole cover, and then remove the front door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  22. REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER LH


    1. A000T3J

      Remove the front door No. 2 service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the front door panel.

  23. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  24. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. Temporarily install the power window regulator master switch assembly with front door armrest base panel.

    2. Connect the cable to the negative (-) auxiliary battery terminal.

    3. Move the front door window regulator so that the front door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. Remove the power window regulator master switch assembly with front door armrest base panel.

    6. A000RSV

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass to fall.

    7. A000QVOE03

      Remove the front door glass as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the front door glass.

  25. REMOVE FRONT DOOR GLASS RUN LH


    1. A000OA1

      Remove the front door glass run.

  26. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH

    Click here

  27. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A000NKUE02
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and become damaged.

    3. Remove the 5 bolts and front door power window regulator.

    4. Remove the temporary bolt from the front door window regulator.

  28. REMOVE FRONT MULTIPLEX NETWORK DOOR ECU LH


    1. A000T56

      Disconnect the 3 connectors.

    2. Remove the 2 bolts and front multiplex network door ECU.

  29. REMOVE OUTER MIRROR PROTECTOR


    1. A000SYJ

      Remove the outer mirror protector.

  30. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  31. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. A000P08

      Remove the 2 bolts.

    2. Detach the guide and remove the front door rear lower frame.

  32. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. A000RMFE02
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts.

    2. Remove the double-sided tape and front door No. 2 stiffener cushion.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH


    1. A000QDX

      Remove the hole plug.

    2. Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover together with the front door lock cylinder.

  34. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY


    1. A000S0C

      Detach the 2 claws and remove the front door lock cylinder from the front door outside handle cover.

  35. REMOVE FRONT DOOR LOCK ASSEMBLY LH

    Click here

  36. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A000Q2JE01
      Text in Illustration
      *A w/o Double Locking System
      *B w/ Double Locking System

      Remove the front door lock remote control cable.

  37. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A000PAGE02
      Text in Illustration
      *A w/o Double Locking System
      *B w/ Double Locking System

      Detach the 3 claws and open the cover.

    2. A000SB0E01
      Text in Illustration
      *A w/o Double Locking System
      *B w/ Double Locking System

      Remove the front door inside locking cable.

  38. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. A000MZLE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, detach the 2 claws of the connector cover in the direction indicated by the arrow in the illustration and disconnect the connector cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. A000N6WE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, detach the claw of the connector in the direction indicated by the arrow in the illustration and disconnect the connector.

      Tech Tips

      Tape the screwdriver tip before use.

    3. A000SKQE02
      Text in Illustration
      *1 Holder

      Detach the holder in the direction indicated by the arrow in the illustration.

    4. A000OQ7

      Remove the front door outside handle by sliding and pulling it in the direction indicated by the arrow in the illustration.

  39. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A000S5Z

      Detach the 3 claws and remove the front door front outside handle pad.

  40. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A000PRC

      Detach the 2 claws and remove the front door rear outside handle pad.

  41. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. A000NIO

      Using a T30 "TORX" socket wrench, loosen the screw and front door outside handle frame.

    2. A000NPC

      Detach the 2 clamps of the front door wire.

  42. REMOVE FRONT DOOR LOCK OPEN ROD LH


    1. A000QEZE03
      Text in Illustration
      *1 Snap

      Rotate the snap in the direction indicated by the arrow in the illustration to detach the snap from the front door lock open rod.

    2. Remove the front door lock open rod from the front door outside handle frame.

  43. REMOVE FRONT DOOR NO. 2 WEATHERSTRIP LH


    1. A000SNM

      Detach the 9 clips and remove the front door No. 2 weatherstrip.

  44. REMOVE FRONT DOOR PANEL CUSHION


    1. A000PFZ

      Remove the front door panel cushion.

  45. REMOVE FRONT DOOR DUST PROOF SEAL

    A000SAG

    Tech Tips

    Use the same procedure for all front door dust proof seals.


    1. Detach the claw and remove the front door dust proof seal.

  46. REMOVE FRONT DOOR CHECK ASSEMBLY LH


    1. A000SUV

      Remove the bolt, 2 nuts and front door check.

  47. REMOVE FRONT DOOR WEATHERSTRIP LH


    1. A000OC2

      Detach the 17 clips and remove the front door weatherstrip.

  48. REMOVE FRONT DOOR REAR BELT MOULDING END COVER LH

    Click here

  49. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  50. REMOVE FRONT DOOR FRONT LOWER FRAME UPPER COVER LH

    Click here

  51. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  52. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP LH

    Tech Tips

    In order to remove the front door No. 3 weatherstrip, first remove the front door panel.


    1. A000SFN

      Detach the 8 clamps of the front door wire.

    2. A000OIV

      Remove the 2 bolts and disconnect the front door wire from the front door panel.

    3. A000OHZ

      Remove the 4 bolts and front door panel.

      CAUTION:

      Be sure to perform this procedure with 2 or more persons as the part is very heavy.

    4. A000RRA

      Remove the 4 clips and front door No. 3 weatherstrip.