ULTRASONIC SENSOR(for Front Side) INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 ULTRASONIC SENSOR RETAINER


    1. Clean the bumper cover.

      Note


      • When there is any dirt such as oil, dust and tape residue on the bumper cover, wipe it off using cloth, gauze, etc., that is soaked with non-residue solvent.

      • Wipe the cover in one direction.

    2. Determine the center of the sensor installation position.


      1. Wrap the rubber part of the sensor tip with masking tape 3 or 4 times.

        A000X3WE01
        Text in Illustration
        *a CORRECT *b INCORRECT
        *c There is No Clearance *d There is Clearance

        Note


        • Wrap masking tape so that there is no clearance between the sensor and tape as shown in the illustration.

        • Wrap the tape so that it has no wrinkles.

        Tech Tips

        To make the tape application easier, lightly fold the tape so that it is roughly the shape of the sensor.

      2. A000TE3

        Pinch the tip of the tape to make it easier to insert it into the sensor installation hole of the bumper cover.

      3. A000V3Q

        Check if there is clearance between the sensor tape and sensor installation hole.

        Tech Tips

        If there is no clearance, adjust it by decreasing the number of times the tape is wrapped. If there is excessive clearance, adjust it by increasing the number of times the tape is wrapped.

    3. Apply primer.


      1. A000UH9

        Cover the sensor installation hole with protective tape cut to a square with a length/width of 25 mm (0.98 in.).

      2. Using a brush or felt, apply primer or equivalent to the retainer installation area.

        Note


        • Use a clean brush or felt.

        • Do not allow primer to contact the front surface of the bumper cover.

      3. Do not touch the bumper cover until the primer has dried.

        Recommended drying time
        10 minutes or more (23°C (73°F))

      4. Confirm that the primer has completely dried by touching the bumper cover. Then remove the protective tape.

    4. Install the 4 No. 1 ultrasonic sensor retainers.


      1. Remove the peeling paper from the retainer.

      2. A000ZO0

        Insert the sensor tip into the retainer hole area until the claws are attached.

        Note


        • Do not touch the adhesive part of the double-sided tape.

        • Do not allow foreign matter to contact the adhesive part of the double-sided tape.

      3. A000XYQ

        Confirm the direction of the connector's connection position. Then insert the tape on the sensor into the sensor installation hole of the bumper cover, and set the retainer on the bumper cover.

        Note

        Do not completely install the retainer at this time.

      4. A000W7SE01

        Remove the tape on the sensor from the front surface of the bumper cover.

      5. Check if the clearance between the sensor tip and sensor installation hole of the bumper cover is as shown in the illustration. (Check the entire circumference of the sensor tip.)

        Tech Tips

        If the clearance is not as specified, adjust the sensor position by moving it vertically and horizontally.

        A
        0.3 mm (0.0118 in.)
      6. A000ZPL

        Firmly press the retainer with your hands.

        Tech Tips

        When it is difficult to press with your hands, use a resin spatula to press it.

        Note


        • As the retainer's double-sided tape cannot be reused, make sure to confirm the sensor's installation position before the application.

        • The retainer's double-sided tape cannot be reused. If the retainer is not installed properly, remove the retainer and perform the installation procedures from the beginning again.

  2. INSTALL NO. 2 ULTRASONIC SENSOR RETAINER


    1. Determine the center of the sensor installation position.


      1. Wrap the rubber part of the sensor tip with masking tape 3 or 4 times.

        A000X3WE01
        Text in Illustration
        *a CORRECT *b INCORRECT
        *c There is No Clearance *d There is Clearance

        Note


        • Wrap masking tape so that there is no clearance between the sensor and tape as shown in the illustration.

        • Wrap the tape so that it has no wrinkles.

        Tech Tips

        To make the tape application easier, lightly fold the tape so that it is roughly the shape of the sensor.

      2. A000TE3

        Pinch the tip of the tape to make it easier to insert it into the sensor installation hole of the bumper cover.

      3. A000V3Q

        Check if there is clearance between the sensor tape and sensor installation hole.

        Tech Tips

        If there is no clearance, adjust it by decreasing the number of times the tape is wrapped. If there is excessive clearance, adjust it by increasing the number of times the tape is wrapped.

    2. Apply primer.


      1. A000UH9

        Cover the sensor installation hole with protective tape cut to a square with a length/ width of 25 mm (0.98 in.).

      2. Using a brush or felt, apply primer or equivalent to the retainer installation area.

        Note


        • Use a clean brush or felt.

        • Do not allow primer to contact the front surface of the bumper cover.

      3. Do not touch the bumper cover until the primer has dried.

      4. Do not touch the bumper cover until the primer has dried.

        Recommended drying time
        10 minutes or more {23°C (73°F)}

      5. Confirm that the primer has completely dried by touching the bumper cover. Then remove the protective tape.

    3. Install the 2 No. 2 ultrasonic sensor retainers.


      1. Remove the peeling paper from the retainer.

      2. A000ZO0

        Insert the sensor tip into the retainer hole area until the claws are attached.

        Note


        • Do not touch the adhesive part of the double-sided tape.

        • Do not allow foreign matter to contact the adhesive part of the double-sided tape.

      3. A000XYQ

        Confirm the direction of the connector's connection position. Then insert the tape on the sensor into the sensor installation hole of the bumper cover, and set the retainer on the bumper cover.

        Note

        Do not completely install the retainer at this time.

      4. A000W7SE01

        Remove the tape on the sensor from the front surface of the bumper cover.

      5. Check if the clearance between the sensor tip and sensor installation hole of the bumper cover is as shown in the illustration. (Check the entire circumference of the sensor tip.)

        Tech Tips

        If the clearance is not as specified, adjust the sensor position by moving it vertically and horizontally.

        A
        0.3 mm (0.0118 in.)
      6. A000ZPL

        Firmly press the retainer with your hands.

        Tech Tips

        When it is difficult to press with your hands, use a resin spatula to press it.

        Note


        • As the retainer's double-sided tape cannot be reused, make sure to confirm the sensor's installation position before the application.

        • The retainer's double-sided tape cannot be reused. If the retainer is not installed properly, remove the retainer and perform the installation procedures from the beginning again.

  3. INSTALL NO. 4 ENGINE ROOM WIRE

    Click here

  4. INSTALL FRONT BUMPER COVER

    Click here