BRAKE MASTER CYLINDER(for LHD) REASSEMBLY

PROCEDURE


  1. ASSEMBLE BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. A000V6UE01
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to 2 new reservoir grommets and install them to the brake master cylinder.

    2. A000VFQ

      Install the brake master cylinder reservoir with the screw.

      Torque:
      1.8 N*m  { 18 kgf*cm, 16 in.*lbf }

  2. TEMPORARILY INSTALL MASTER CYLINDER PUSH ROD CLEVIS


    1. A000XOX

      Temporarily install the lock nut and push rod clevis.

  3. INSTALL BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY


    1. A000YSN

      Install a new brake master cylinder gasket, the brake stroke simulator bracket and brake stroke simulator cylinder with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  4. INSTALL BRAKE MASTER CYLINDER BRACKET


    1. A000W96

      Install a new brake master cylinder gasket and the brake master cylinder bracket to the brake master cylinder with simulator with the 2 nuts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  5. INSTALL BRAKE STROKE SIMULATOR TUBE


    1. A000X1P

      Using a union nut wrench, connect the brake stroke simulator tube to the brake master cylinder with simulator.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  6. ADJUST MASTER CYLINDER PUSH ROD CLEVIS


    1. A000WC0E05
      Text in Illustration
      *1 Lock Nut

      Adjust the master cylinder push rod clevis as shown in the illustration.

      Length "A"
      122.1 to 123.1 mm (4.81 to 4.85 in.)

    2. Tighten the lock nut.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }