TRANSFER ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSFER ASSEMBLY


    1. Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the hybrid vehicle transmission.

      Note

      Do not set the wooden blocks or equivalent against the oil pan of the transmission.

    2. A000ZL6

      Remove the 4 bolts and disconnect the rear engine mounting member.

    3. Slowly tilt the hybrid vehicle transmission away from the vehicle.

      Note

      Be careful of the exhaust manifold and wire harnesses when tilting the transmission.

    4. Using a jack and wooden blocks or equivalent, raise the transfer assembly so that it is level with the hybrid vehicle transmission, align the knock pins with the knock pin holes and install the transfer.

      A000TOJ

      Note


      • Be careful not to damage the oil seal.

      • Be careful not to drop the transfer assembly.

      • Be sure to perform this procedure with several people as the transfer assembly is very heavy.

    5. Install the 10 bolts.

      A000ZK3
      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }
    6. A000XNA

      Connect the rear engine mounting member with the 4 bolts.

      Torque:
      35 N*m  { 354 kgf*cm, 26 ft.*lbf }

    7. Support the transfer assembly with a jack and wooden blocks or equivalent.

      Note

      Do not set the wooden blocks or equivalent against the oil pan of the transmission.

    8. A000TW0

      Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.

    9. A000TFU

      Install the bolt.

      Torque:
      23 N*m  { 229 kgf*cm, 17 ft.*lbf }

    10. Completely remove any oil or the like and clean the constant velocity universal joint washers and the contact surfaces of the front propeller shaft assembly, transfer and front differential.

    11. Install the front propeller shaft assembly to each companion flange.

    12. A000VX2E07
      *1 Matchmark

      Align the matchmarks on the transfer companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the transfer companion flange with 6 new bolts.

    13. A000UUME04
      *1 Matchmark

      Align the matchmarks on the front differential companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the front differential companion flange with 6 new bolts.

    14. Using a screwdriver with a round shaft, hold the transfer companion flange to prevent the front propeller shaft assembly from turning.

    15. A000VMME06
      *1 Turn
      *2 Hold

      Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the transfer side.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

    16. Using a screwdriver with a round shaft, hold the differential companion flange to prevent the front propeller shaft assembly from turning.

    17. A000W3OE04
      *1 Hold
      *2 Turn

      Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the front differential side.

      Torque:
      25 N*m  { 255 kgf*cm }
    18. A000TW0

      Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.

      Torque:
      for bolt
      35 N*m  { 354 kgf*cm, 26 ft.*lbf }
      for nut
      38 N*m  { 387 kgf*cm, 28 ft.*lbf }
    19. A000WG3

      Connect the ground cable with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

    Click here

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  4. ADD TRANSFER OIL

    Click here

  5. INSTALL SERVICE PLUG GRIP

    Click here

  6. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

    Click here

  8. INSPECT FOR OIL LEAK

  9. INSPECT FOR EXHAUST GAS LEAK

    Click here

  10. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR

    Click here

  11. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

    Click here

  13. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

    Click here

  14. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  15. INSTALL FRONT CENTER FLOOR COVER (w/ Cover)

    Click here

  16. INSTALL INVERTER COVER ASSEMBLY LH (for RHD)

    Click here

  17. INSTALL INVERTER COVER ASSEMBLY RH (for LHD)

    Click here

  18. INSTALL MOTOR CABLE COVER LH (for RHD)

    Click here

  19. INSTALL MOTOR CABLE COVER RH (for LHD)

    Click here

  20. INSTALL COWL TOP VENTILATOR LOUVER RH (for LHD)

    Click here

  21. INSTALL COWL TOP VENTILATOR LOUVER LH (for RHD)

    Click here

  22. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

  23. INSTALL ENGINE ROOM SIDE COVER RH

    Click here

  24. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  25. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

    Click here

  26. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  27. INSTALL BATTERY SERVICE HOLE COVER LH

    Click here

  28. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

  29. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

  30. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  31. INSTALL FRONT WHEEL

    Torque:
    140 N*m  { 1428 kgf*cm, 103 ft.*lbf }

  32. INSPECT AND ADJUST TRANSMISSION FLUID LEVEL


    1. Click here