OIL PUMP ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL OIL WITH MOTOR PUMP ASSEMBLY


    1. Install a new gasket to the oil with motor pump assembly.

    2. A000YZBE01

      Using SST, install the oil with motor pump assembly with the 4 bolts.

      SST
      09961-00950
      Torque:
      without SST
      32 N*m  { 321 kgf*cm, 24 ft.*lbf }
      with SST
      18 N*m  { 180 kgf*cm, 13 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 180 mm (7.09 in.).

      • If using a torque wrench with a length other than 180 mm (7.09 in.), the specified torque value must be recalculated.

    3. Connect the transmission breather hose.

  2. INSTALL OIL COOLER TUBE (for LHD)


    1. Install the oil cooler tube with the 2 clips and the 3 bolts in the order shown in the illustration.

      A000Z9FE03
      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  3. INSTALL OIL COOLER TUBE (for RHD)


    1. Install the oil cooler tube with the 2 clips and the 3 bolts in the order shown in the illustration.

      A000Z9FE03
      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    2. A000TBF

      Install the wire harness clamp bracket with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. CONNECT OUTLET NO. 1 HYBRID WATER PUMP PIPE (for LHD)


    1. A000VIT

      Install the outlet No. 1 hybrid water pump pipe with the 2 bolts.

      Torque:
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }

    2. Secure the hose with the clip.

    3. A000TQM

      Secure the hose with the clip.

  5. CONNECT WIRE HARNESS


    1. Install the 9 wire harness clamps and connector to the hybrid vehicle transmission assembly.

      A000TC6E01
      *1 Connector

  6. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. A000UIN

      Install the bracket with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    2. Install the front exhaust pipe to the exhaust manifold LH and RH with the 2 bolts and 2 new nuts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  7. CONNECT OUTLET OIL COOLER HOSE

    Click here

  8. CONNECT INLET OIL COOLER HOSE

    Click here

  9. INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR

    Click here

  10. INSTALL NO. 1 ENGINE UNDER COVER

    Click here

  11. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

    Click here

  12. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

    Click here

  13. CONNECT OIL PUMP MOTOR CONTROLLER CONNECTOR


    1. Applicable period (2007/04 - 2007/12)


      1. A000ZW8E02
        *1 Move the lever
        *2 Lock the claw

        Connect the power line connector and securely lock the lock lever as shown in the illustration.

        Note


        • Push the connector all the way in and lock the lock lever.

        • Be sure to securely lock the claw of the connector.

        Tech Tips

        When the connector is pushed all the way in, the lock lever will move slightly to the lock position.

      2. Install the clamp to the bracket.

      3. A000Y2YE02
        *1 Push the lock into the connector

        Push the lock into the connector to securely lock the lock lever of the power line connector.

    2. Applicable period (2007/12 -)


      1. A000X9RE01
        *1 Move the lever
        *2 Lock the claw

        Connect the power line connector and securely lock the lock lever as shown in the illustration.

        Note


        • Push the connector all the way in and lock the lock lever.

        • Be sure to securely lock the claw of the connector.

        Tech Tips

        When the connector is pushed all the way in, the lock lever will move slightly to the lock position.

      2. Install the clamp to the bracket.

      3. A000VAAE03
        *1 Push the lock into the connector

        Push the lock into the connector to securely lock the lock lever of the power line connector.

    3. A000YL0

      Connect the signal line connector to the oil pump motor controller.

  14. INSTALL INTAKE AIR CONNECTOR PIPE

    Click here

  15. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

  16. INSTALL ENGINE ROOM SIDE COVER LH

    Click here

  17. INSTALL ENGINE ROOM SIDE COVER RH

    Click here

  18. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  19. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

    Click here

  20. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. ADD INVERTER COOLANT (for LHD)

    Click here

  23. INSPECT FOR INVERTER COOLANT LEAK (for LHD)

    Click here

  24. ADD TRANSMISSION FLUID


    1. Add transmission fluid Click here.

  25. B1 AIR BLEEDING


    1. Inspect the Control the Shift Position Click here.

    2. Connect the intelligent tester to the DLC3.

    3. Turn the power switch on (READY) and turn the intelligent tester on.

      Note


      • Make sure that the shift lever is in P and the air conditioning is off before turning the power switch on (READY) and turning the intelligent tester on.

      • Make sure that no DTCs are output.

      • Make sure that the transmission fluid temperature is between 0°C and 79°C (32°F to 175°F).

    4. Enter the following menus: Powertrain / Hybrid Control / Utility / B1 Air Bleeding.

      Note


      • Do not move the shift lever from P.

      • Do not turn on the air conditioning while bleeding the air from the B1 chamber.

      Tech Tips

      It takes about 10 minutes to bleed the air from the B1 chamber.

    5. Inspect the Control the Shift Position Click here.

  26. INSTALL NO. 2 ENGINE UNDER COVER

    Click here

  27. INSTALL FRONT CENTER FLOOR COVER (w/ Cover)

    Click here

  28. INSTALL BATTERY SERVICE HOLE COVER LH

    Click here

  29. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

  30. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

  31. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here