HYBRID VEHICLE TRANSMISSION REMOVAL

PROCEDURE


  1. REMOVE ENGINE AND TRANSMISSION


    1. Remove engine assembly Click here.

  2. REMOVE FRONT FRAME ASSEMBLY

    Click here

  3. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  5. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  6. REMOVE FRONT ENGINE MOUNTING INSULATOR

    Click here

  7. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH

    Click here

  8. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH

    Click here

  9. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

    Click here

  10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

    Click here

  11. REMOVE FRONT NO. 2 ENGINE MOUNTING BRACKET LH

    Click here

  12. REMOVE FRONT NO. 2 ENGINE MOUNTING BRACKET RH

    Click here

  13. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  14. REMOVE INVERTER MOTOR CABLE CLAMP BRACKET


    1. for LHD:


      1. A000UUR

        Remove the 2 inverter motor cable clamp brackets.

      2. Disengage the claw and separate the generator cable.

    2. for RHD:


      1. A000U3R

        Remove the 2 inverter motor cable clamp brackets.

  15. REMOVE NO. 3 COVER SUB-ASSEMBLY


    1. A000VBLE02
      *1 for LHD:
      *2 for RHD:

      Remove the 2 clips and No. 3 cover sub-assembly.

  16. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A000TO3E03
      *1 for RHD:
      *2 for LHD:

      Disconnect the clamp.

    2. Using a screwdriver, remove the transmission breather hose sub-assembly.

    3. Remove the O-ring.

  17. DISCONNECT CONNECTOR


    1. for LHD:


      1. Disconnect the 11 connectors as shown in the illustration.

        A00104H

    2. for RHD:


      1. Disconnect the 11 connectors as shown in the illustration.

        A000TVS

  18. DISCONNECT WIRE HARNESS


    1. for LHD:


      1. A000YZP

        Remove the 2 bolts and 2 ground cables.

      2. Remove the 6 bolts and wire harness. Separate the wire harness clamps from the hybrid vehicle transmission assembly.

        A000W1V

    2. for RHD:


      1. A000U97

        Remove the 2 bolts and 2 ground cables.

      2. Remove the 8 bolts and wire harness. Separate the wire harness clamps from the hybrid vehicle transmission assembly.

        A000UO7

  19. REMOVE TRANSMISSION MOTOR CABLE CLAMP BRACKET


    1. A000YFU

      Remove the bolt and transmission motor cable clamp bracket.

  20. REMOVE OIL COOLER TUBE


    1. Remove the 3 bolts and 2 clips and disconnect the oil cooler tube.

      A000TIXE03
      *1 for RHD:
      *2 for LHD:

  21. REMOVE GENERATOR CABLE

    CAUTION:

    Be sure to wear insulated gloves before removing the generator cable.

    Note

    Cover the holes where the cable was connected with tape or equivalent (non-residue type) to prevent foreign objects or water from entering.


    1. A000XQL

      Remove the 2 bolts and connector cover.

    2. A000VUL

      Using a screwdriver, remove the 3 terminal caps.

    3. A000Y5S

      Using a 5 mm hexagon wrench, remove the 3 bolts.

    4. Remove the 2 bolts.

    5. A000W3BE05
      *1 Protective Tape

      Using a screwdriver, disconnect the 3 terminal cables and remove the generator cable from the hybrid vehicle transmission assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A000Y56

      Remove the 3 O-rings from the 3 terminal cables.

  22. REMOVE MOTOR CABLE

    CAUTION:

    Be sure to wear insulated gloves before removing the motor cable.

    Note

    Cover the holes where the cable was connected with tape or equivalent (non-residue type) to prevent foreign objects or water from entering.


    1. A000YPZ

      Remove the 2 bolts and connector cover.

    2. A000ZV1

      Using a screwdriver, remove the 3 terminal caps.

    3. A000YQ0

      Using a 5 mm hexagon wrench, remove the 3 bolts.

    4. Remove the 2 bolts.

    5. A000WSBE05
      *1 Protective Tape

      Using a screwdriver, disconnect the 3 terminal cables and remove the motor cable from the hybrid vehicle transmission assembly.

      Tech Tips

      Tape the screwdriver tip before use.

    6. A000Y56

      Remove the 3 O-rings from the 3 terminal cables.

  23. REMOVE GENERATOR CABLE PROTECTOR


    1. for LHD:


      1. Remove the 3 generator cable protectors from the generator cable.

        A000TK3

        Note

        Before removing the clamp, put matchmarks on the cables.

    2. for RHD:


      1. Remove the 2 generator cable protectors from the generator cable.

        A000ZBL

        Note

        Before removing the clamp, put matchmarks on the cables.

  24. REMOVE MOTOR CABLE PROTECTOR


    1. for LHD:


      1. Remove the 3 motor cable protectors from the motor cable.

        A000U6M

        Note

        Before removing the clamp, put matchmarks on the cables.

    2. for RHD:


      1. Remove the 3 motor cable protectors from the motor cable.

        A000WDN

        Note

        Before removing the clamp, put matchmarks on the cables.

  25. REMOVE REAR ENGINE MOUNTING MEMBER


    1. A000X31

      Remove the 5 nuts, No. 3 mounting insulator and mounting member.

  26. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. A000Z5V

      Remove the 4 bolts and 2 mounting insulators.

  27. REMOVE REAR NO. 2 ENGINE MOUNTING INSULATOR


    1. A000XGY

      Remove the 2 bolts and mounting insulator.

  28. REMOVE NO. 1 MOTOR COOLING PIPE (for LHD)


    1. A000VK1

      Remove the 2 bolts and clip and remove the No. 1 motor cooling pipe.

  29. REMOVE NO. 1 INVERTER COOLING PIPE (for RHD)


    1. A000VK1

      Remove the 2 bolts and clip and remove the No. 1 inverter cooling pipe.

  30. REMOVE NO. 1 HV WATER PUMP OUTLET PIPE (for LHD)


    1. A000VIT

      Remove the 2 bolts and clip and remove the No. 1 hv water pump outlet pipe.

  31. REMOVE NO. 2 MOTOR COOLING PIPE (for RHD)


    1. A000W29

      Remove the 2 bolts and clip and remove the No. 2 motor cooling pipe.

  32. REMOVE TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A000YQYE02
      *1 for LHD:
      *2 for RHD:

      Disconnect the clamp and clip.

    2. Remove the 2 bolts and transmission breather hose.

    3. Remove the breather hose.

      Note

      Keep the removed hose away from any foreign objects or water.

  33. REMOVE STARTER HOLE INSULATOR


    1. A000XJ5

      Remove the 2 bolts and starter hole insulator.

  34. REMOVE HYBRID VEHICLE TRANSMISSION ASSEMBLY


    1. A000ZAA

      Remove the 10 bolts and hybrid vehicle transmission assembly.

      Note

      Do not use excessive force to pry out the transmission assembly when separating it from the engine to prevent the knock pins from being damaged.

  35. REMOVE WIRE HARNESS CLAMP


    1. Remove the 9 clamps from the wire.

      A000VG3E03

      Note

      Before removing the clamps, put matchmarks on the wire.