FRAME WIRE(for RHD) REMOVAL

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing Click here.

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  2. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  3. REMOVE DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

  4. REMOVE DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

  5. REMOVE BATTERY SERVICE HOLE COVER LH

    Click here

  6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. REMOVE SERVICE PLUG GRIP

    Click here

  8. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

    Click here

  9. REMOVE REAR SEAT ASSEMBLY


  10. REMOVE FUEL TANK ASSEMBLY

    Click here

  11. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

    Click here

  12. REMOVE LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH

    Click here

  13. REMOVE NO. 1 CENTER FLOOR TO BRACE EXTENSION

    Click here

  14. REMOVE NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

    Click here

  15. REMOVE SPARE WHEEL GUARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  16. REMOVE SPARE WHEEL GUARD SUB-ASSEMBLY (w/o Spare Tire)

  17. REMOVE TOOL BOX (w/o Spare Tire)

    Click here

  18. DISCONNECT FRAME WIRE

    CAUTION:

    Wear insulated gloves.


    1. A000VEI

      Using an insulated tool, remove the 2 nuts, and disconnect the frame wire from the HV battery.

      Note

      Insulate the terminals of the removed high voltage wire with insulating tape.

    2. A000W9O

      Remove the battery shield contact from the HV battery.

    3. A000TI7

      Remove the 2 nuts, detach the claw and remove the No. 15 wiring harness protector.

    4. A000YC0

      Disconnect the connector and detach the 3 clamps.

    5. A000XYC

      Detach the claw.

    6. Using an insulated tool, remove the 2 nuts and separate the frame wire from the luggage terminal.

      CAUTION:

      Wear insulating gloves.

    7. Using an insulated tool, remove the 2 bolts and connector cover.

      CAUTION:

      Wear insulating gloves.

    8. A000TK0

      Using an insulated tool, remove the bolt and disconnect the frame wire from the inverter with converter assembly.

      CAUTION:

      Wear insulating gloves.

      Note

      Cover the hole where the cable was connected with tape or equivalent (non-residue type) to prevent entry of foreign matter.

  19. REMOVE WIRE HARNESS PROTECTOR


    1. A000TUSE01
      *1 Standard body:
      *2 Long body:

      Remove the 4 nuts, 2 clamps and wire harness protector.

    2. A000VX7

      Remove the 3 nuts, clip and wire harness protector.

      Tech Tips

      When removing the clip, break the claw on the clip. This clip cannot be reused.

  20. REMOVE FRAME WIRE


    1. A000YH3

      Remove the 2 nuts from the frame wire.

    2. Release the 2 claws and disconnect the frame wire from the engine room No. 1 junction block.

    3. A000TYG

      Remove the 3 bolts, nut and clamp.

    4. A000TL0

      Remove the 3 nuts, bolt and clamp.

    5. A000TC3

      Remove the 4 nuts and bolt.

    6. A000TYF

      Remove the 3 nuts and 2 bolts.

    7. Remove the grommet and pull out the frame wire from the cabin.

    8. A000WUD

      Remove the 2 bolts and pull out the frame wire from the cabin.

    9. Remove the 5 clips and frame wire from the vehicle.

      Tech Tips

      When removing the clips, break the claws on the clips. These clips cannot be reused.

      A000TKPE01
      *1 Clip