FRAME WIRE(for LHD) INSTALLATION

PROCEDURE

1. INSTALL FRAME WIRE

   
   

   1. Install the frame wire to the vehicle with 5 new clips.

      

      *1

      Clip

   2. 

      Pass the frame wire to the cabin and install the 2 bolts.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   3. 

      Pass the frame wire into the cabin and secure the grommet.

   4. Install the 3 nuts and 2 bolts.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   5. 

      Install the 4 nuts and bolt.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   6. 

      Install the 3 nuts and bolt.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   7. 

      Install the 2 bolts and clamp.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   8. 

      Engage the 2 claws, and connect the frame wire to the engine room No. 1 junction block.

   9. Secure the frame wire to the engine room No. 1 junction block with the 2 nuts.

      Torque:

      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

2. INSTALL WIRE HARNESS PROTECTOR

   
   

   1. 

      Install the 3 nuts, new clip and wire harness protector.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

   2. 

      *1	Standard body:
      *2	Long body:

      Install the 4 nuts, 2 clamps and wire harness protector.

      Torque:

      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

3. CONNECT FRAME WIRE

   
   

   1. 

      Using an insulated tool, connect the frame wire to the inverter with converter assembly with the bolt.

      CAUTION:

      Wear insulated gloves.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   2. Using an insulated tool, install the connector cover with the 2 bolts.

      CAUTION:

      Wear insulated gloves.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   3. 

      Attach the claw and connect the frame wire to the luggage terminal.

      CAUTION:

      Wear insulated gloves.

   4. Using an insulated tool, connect the frame wire with the 2 nuts.

      Torque:

      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

   5. 

      Connect the connector and attach the 3 clamps.

   6. 

      Install the No. 15 wiring harness protector with the 2 nuts and attach the claw.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   7. 

      *1

      Rear

      Install the battery shield contact as shown in the illustration.

      Note

      Be sure to install the battery shield contact in the correct direction.

   8. 

      *1

      Red Mark

      Using an insulated tool, connect the frame wire to the HV battery with the 2 nuts.

      Torque:

      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note

      Be sure to align the red mark on the HV battery with the red part of the terminal block.

4. INSTALL TOOL BOX (w/o Spare Tire)

   Click here

5. INSTALL SPARE WHEEL GUARD SUB-ASSEMBLY (w/o Spare Tire)

6. INSTALL SPARE WHEEL GUARD SUB-ASSEMBLY (w/ Spare Tire)

   Click here

7. INSTALL NO. 2 HYBRID BATTERY SHIELD SUB-ASSEMBLY

   Click here

8. INSTALL NO. 1 CENTER FLOOR TO BRACE EXTENSION

   Click here

9. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH

   Click here

10. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

    Click here

11. INSTALL FUEL TANK ASSEMBLY

    Click here

12. INSTALL REAR SEAT ASSEMBLY

    
    

    • for Fixed Seat Type: Click here

    • for Ottoman: Click here

    • for Power Seat: Click here

13. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION

    Click here

14. INSTALL SERVICE PLUG GRIP

    Click here

15. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

16. INSTALL BATTERY SERVICE HOLE COVER LH

    Click here

17. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

18. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

19. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here