DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT

PROCEDURE


  1. DRAIN REAR DIFFERENTIAL OIL

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  2. REMOVE DRIVE SHAFT ASSEMBLY

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  3. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

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  4. REMOVE REAR DIFFERENTIAL CARRIER COVER

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  5. FIX REAR DIFFERENTIAL CARRIER ASSEMBLY TO OVERHAUL STAND

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  6. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

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  7. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SHAFT SNAP RING

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  8. REMOVE REAR DIFFERENTIAL SIDE GEAR SHAFT SHAFT SNAP RING

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  9. REMOVE REAR DIFFERENTIAL CASE BEARING OUTER RACE

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  10. REMOVE REAR DIFFERENTIAL CASE BEARING OUTER RACE

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  11. REMOVE REAR DIFFERENTIAL CASE SUB-ASSEMBLY

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  12. REMOVE REAR DRIVE PINION NUT

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  13. REMOVE REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY

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  14. REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A000Y4DE03

      Using SST, remove the oil seal from the differential carrier.

      SST
      09308-00010

  15. REMOVE REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  16. REMOVE DIFFERENTIAL DRIVE PINION WITH BEARING INNER RACE

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  17. REPLACE REAR DIFFERENTIAL DRIVE PINION BEARING SPACER


    1. A000TQG

      Replace the drive pinion bearing spacer with a new one and install it to the drive pinion.

      Tech Tips

      The bearing spacer can be installed facing either direction.

  18. INSTALL DIFFERENTIAL DRIVE PINION WITH BEARING INNER RACE

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  19. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

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  20. INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL


    1. A000UL5E01
      *1 -0.5 to 0.5 mm

      Using SST and a hammer, tap in a new oil seal.

      SST
      09316-60011   ( 09316-00011 )
      09710-04101

      Note


      • Tap the oil seal uniformly so that the oil seal is straight.

      • Do not excessively tap the oil seal.

    2. Using a vernier caliper, measure the depth of the oil seal.

      Standard depth
      -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

      Note


      • Measure at 3 or more areas around the circumference of the oil seal.

      • Make sure difference between the maximum and minimum measured values is less than 0.65 mm (0.0256 in.), as a greater difference may lead to oil leaks.

  21. INSTALL REAR DRIVE PINION COMPANION FLANGE REAR SUB-ASSEMBLY

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  22. INSTALL REAR DIFFERENTIAL CASE SUB-ASSEMBLY

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  23. INSTALL REAR DIFFERENTIAL CASE BEARING OUTER RACE

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  24. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT SHAFT SNAP RING

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  25. ADJUST DRIVE PINION PRELOAD

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  26. INSPECT TOTAL PRELOAD

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  27. STAKE REAR DRIVE PINION NUT

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  28. INSTALL REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

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  29. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY FROM OVERHAUL STAND

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  30. INSTALL REAR DIFFERENTIAL CARRIER COVER

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  31. CLEAN REAR DIFFERENTIAL CARRIER ASSEMBLY

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  32. INSTALL DRIVE SHAFT ASSEMBLY

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  33. ADD REAR DIFFERENTIAL OIL

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