IGNITION COIL AND SPARK PLUG INSTALLATION

CAUTION / NOTICE / HINT

Note

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the auxiliary battery is connected.

PROCEDURE


  1. INSTALL SPARK PLUG


    1. Using a 16 mm plug wrench, install the 8 spark plugs.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  2. INSTALL IGNITION COIL ASSEMBLY

    A000YSZE08
    *1 Upper Surface
    *2 Outer Lip
    *3 Inner Lip

    1. Visually check the spark plug tube gasket.

      OK
      Inspection Area Specified Condition
      Upper surface No scratches or deformation
      Outer lip No scratches or deformation
      Inner lip No scratches

      If the result is not as specified, replace the spark plug tube gasket.

    2. A000TFQ

      Slide the spark plug tube gasket onto the ignition coil assembly as shown in the illustration.

    3. A000V90

      After installing the spark plug tube gasket, firmly insert the ignition coil assembly as shown in the illustration.

    4. Install the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    5. Connect the 8 ignition coil assembly connectors.

  3. INSTALL NO. 6 COVER SUB-ASSEMBLY

  4. INSTALL ENGINE COVER SUB-ASSEMBLY LH

    Click here

  5. INSTALL NO. 5 COVER SUB-ASSEMBLY

  6. INSTALL ENGINE COVER SUB-ASSEMBLY RH

    Click here

  7. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  8. INSTALL SKID CONTROL ECU BRACKET (for RHD)

    Click here

  9. INSTALL SKID CONTROL ECU BRACKET (for LHD)

    Click here

  10. INSTALL INVERTER COOLING PIPE BRACKET (for RHD)


    1. Attach the clamp of the frame wire and the clamp of the air conditioning harness to the inverter cooling pipe bracket.

    2. Install the inverter cooling pipe bracket to the inverter with converter assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Attach the clamp of the No. 2 inlet inverter cooling hose to the inverter cooling pipe bracket.

    4. Attach the 2 clamps of the air conditioning harness to the No. 1 relay block.

  11. CONNECT FRAME WIRE


    1. Attach the 2 claws of the frame wire to the No. 1 relay block.

    2. Install the frame wire to the No. 1 relay block with the 2 nuts.

      Torque:
      13 N*m  { 130 kgf*cm, 10 ft.*lbf }

    3. Install the No. 1 relay block cover.

  12. CONNECT INLET INVERTER COOLING PIPE (for LHD)


    1. Install the inlet inverter cooling pipe with the 2 bolts.

      Torque:
      13 N*m  { 127 kgf*cm, 9 ft.*lbf }

  13. CONNECT GENERATOR CABLE (for RHD)

    Click here

  14. CONNECT GENERATOR CABLE (for LHD)

    Click here

  15. CONNECT MOTOR CABLE (for RHD)

    Click here

  16. CONNECT MOTOR CABLE (for LHD)

    Click here

  17. INSTALL INVERTER TERMINAL COVER (for RHD)

    Click here

  18. INSTALL INVERTER TERMINAL COVER (for LHD)

    Click here

  19. INSTALL INVERTER COVER ASSEMBLY LH (for RHD)

    Click here

  20. INSTALL INVERTER COVER ASSEMBLY RH (for LHD)

    Click here

  21. INSTALL MOTOR CABLE COVER LH (for RHD)

    Click here

  22. INSTALL MOTOR CABLE COVER RH (for LHD)

    Click here

  23. INSTALL COWL TOP VENTILATOR LOUVER LH (for RHD)

    Click here

  24. INSTALL COWL TOP VENTILATOR LOUVER RH (for LHD)

    Click here

  25. INSTALL AIR CLEANER ASSEMBLY RH

    Click here

  26. INSTALL AIR CLEANER ASSEMBLY LH

    Click here

  27. INSTALL INTAKE AIR CONNECTOR PIPE

    Click here

  28. INSTALL NO. 1 AIR CLEANER INLET

    Click here

  29. INSTALL SERVICE PLUG GRIP

    Click here

  30. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  31. INSTALL BATTERY SERVICE HOLE COVER LH

    Click here

  32. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

  33. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

  34. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  35. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 5 clips.

  36. INSTALL ENGINE ROOM SIDE COVER RH


    1. Install the engine room side cover RH with the 5 clips.

  37. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

    Click here

  38. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here