IGNITION COIL AND SPARK PLUG REMOVAL

CAUTION / NOTICE / HINT

Note

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the auxiliary battery is connected.

PROCEDURE


  1. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  2. REMOVE DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

  3. REMOVE DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

  4. REMOVE BATTERY SERVICE HOLE COVER LH

    Click here

  5. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  6. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. REMOVE SERVICE PLUG GRIP

    Click here

  8. REMOVE V-BANK COVER SUB-ASSEMBLY

    Click here

  9. REMOVE AIR CLEANER INLET COVER SUB-ASSEMBLY

    Click here

  10. REMOVE ENGINE ROOM SIDE COVER RH


    1. A000YB1E02

      for LHD:

      Remove the 5 clips and engine room side cover RH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover RH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover RH.

    2. A000TIB

      for RHD:

      Remove the 5 clips and engine room side cover RH.

  11. REMOVE ENGINE ROOM SIDE COVER LH


    1. A000VQG

      for LHD:

      Remove the 5 clips and engine room side cover LH.

    2. A000YHIE02

      for RHD:

      Remove the 5 clips and engine room side cover LH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover LH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover LH.

  12. REMOVE NO. 1 AIR CLEANER INLET

    Click here

  13. REMOVE INTAKE AIR CONNECTOR PIPE

    Click here

  14. REMOVE AIR CLEANER ASSEMBLY LH

    Click here

  15. REMOVE AIR CLEANER ASSEMBLY RH

    Click here

  16. REMOVE COWL TOP VENTILATOR LOUVER RH (for LHD)

    Click here

  17. REMOVE COWL TOP VENTILATOR LOUVER LH (for RHD)

    Click here

  18. REMOVE MOTOR CABLE COVER RH (for LHD)

    Click here

  19. REMOVE MOTOR CABLE COVER LH (for RHD)

    Click here

  20. REMOVE INVERTER COVER ASSEMBLY RH (for LHD)

    Click here

  21. REMOVE INVERTER COVER ASSEMBLY LH (for RHD)

    Click here

  22. REMOVE CONNECTOR COVER ASSEMBLY (for LHD)

    Click here

  23. REMOVE CONNECTOR COVER ASSEMBLY (for RHD)

    Click here

  24. CHECK TERMINAL VOLTAGE (for LHD)

    Click here

  25. CHECK TERMINAL VOLTAGE (for RHD)

    Click here

  26. INSTALL CONNECTOR COVER ASSEMBLY (for LHD)

    Click here

  27. INSTALL CONNECTOR COVER ASSEMBLY (for RHD)

    Click here

  28. REMOVE INVERTER TERMINAL COVER (for LHD)

    Click here

  29. REMOVE INVERTER TERMINAL COVER (for RHD)

    Click here

  30. DISCONNECT MOTOR CABLE (for LHD)

    Click here

  31. DISCONNECT MOTOR CABLE (for RHD)

    Click here

  32. DISCONNECT GENERATOR CABLE (for LHD)

    Click here

  33. DISCONNECT GENERATOR CABLE (for RHD)

    Click here

  34. DISCONNECT INLET INVERTER COOLING PIPE (for LHD)


    1. A000XU7

      Remove the 2 bolts and disconnect the inlet inverter cooling pipe.

  35. DISCONNECT FRAME WIRE


    1. Remove the No. 1 relay block cover.

    2. A000UJTE02
      *1 for LHD:
      *2 for RHD:

      Remove the 2 nuts from the No. 1 relay block.

    3. Detach the 2 claws to disconnect the frame wire from the No. 1 relay block.

  36. REMOVE INVERTER COOLING PIPE BRACKET (for RHD)


    1. A000VCN

      Detach the 2 clamps to disconnect the air conditioning harness from the No. 1 relay block.

    2. A000XUB

      Detach the clamp of the No. 2 inlet inverter cooling hose from the inverter cooling pipe bracket.

    3. Remove the bolt, and then remove the inverter cooling pipe bracket from the inverter with converter assembly.

    4. A000Y35

      Detach the clamp of the frame wire and the clamp of the air conditioning harness. Then remove the inverter cooling pipe bracket.

  37. REMOVE SKID CONTROL ECU BRACKET (for LHD)

    Click here

  38. REMOVE SKID CONTROL ECU BRACKET (for RHD)

    Click here

  39. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  40. REMOVE ENGINE COVER SUB-ASSEMBLY RH

    Click here

  41. REMOVE NO. 5 COVER SUB-ASSEMBLY

  42. REMOVE ENGINE COVER SUB-ASSEMBLY LH

    Click here

  43. REMOVE NO. 6 COVER SUB-ASSEMBLY

  44. REMOVE IGNITION COIL ASSEMBLY


    1. Disconnect the 8 ignition coil assembly connectors.

    2. A000WHZ

      Remove the 8 bolts.

    3. A00105WE07
      *1 Protective Tape
      *2 Cutout

      Using a screwdriver, pry at the cutouts to remove the 8 ignition coil assemblies together with the 8 spark plug tube gaskets.

      Note

      Do not damage the cylinder head cover when removing the spark plug tube gasket.

      Tech Tips

      Tape the screwdriver tip before use.

  45. REMOVE SPARK PLUG


    1. A00103L

      Using a 16 mm plug wrench, remove the 8 spark plugs.