OIL PUMP REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY

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  2. REMOVE V-RIBBED BELT

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  3. REMOVE WITH MOTOR COMPRESSOR ASSEMBLY

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  4. REMOVE ENGINE COVER SUB-ASSEMBLY LH

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  5. REMOVE NO. 6 COVER SUB-ASSEMBLY

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  6. REMOVE ENGINE COVER SUB-ASSEMBLY RH

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  7. REMOVE NO. 5 COVER SUB-ASSEMBLY

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  8. REMOVE ENGINE WIRE

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  9. REMOVE INJECTOR DRIVER

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  10. REMOVE NO. 1 ENGINE COVER

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  11. REMOVE PURGE VSV

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  12. REMOVE HEATER WATER PUMP ASSEMBLY

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  13. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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  14. REMOVE INTAKE MANIFOLD ASSEMBLY

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  15. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY

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  16. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY

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  17. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

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  18. REMOVE FUEL PUMP ASSEMBLY (for Bank 1)

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  19. REMOVE FUEL PUMP ASSEMBLY (for Bank 2)

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  20. REMOVE WATER INLET HOUSING


    1. A000YRE

      Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the water inlet hose.

    2. Remove the 3 bolts, water inlet housing and gasket.

  21. REMOVE WATER PUMP PULLEY

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  22. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A000YHB

      Remove the bolt and belt tensioner.

  23. REMOVE FRONT WATER BY-PASS JOINT

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  24. REMOVE CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY LH


    1. A000XGW

      Remove the 3 bolts and camshaft timing control motor.

    2. Remove the O-ring from the timing chain cover.

  25. REMOVE CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY RH


    1. A000WG0

      Remove the 3 bolts and camshaft timing control motor.

    2. Remove the O-ring from the timing chain cover.

  26. REMOVE OIL FILTER ELEMENT

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  27. REMOVE OIL FILTER BRACKET


    1. A000TQT

      Remove the 3 bolts, filter bracket and 2 gaskets.

  28. REMOVE CRANKSHAFT PULLEY


    1. A000XYLE02
      *1 Hold
      *2 Turn

      Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.

      SST
      09213-54015   ( 90119-08216 )
      09330-00021
    2. A000ZFVE02
      *1 Turn
      *2 Hold

      Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05031 )

  29. REMOVE CRANKSHAFT TIMING GEAR KEY

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  30. REMOVE IGNITION COIL ASSEMBLY

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  31. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    1. Remove the fuel pump spacer.

    2. A000YKLE05

      Remove the 15 bolts in the order shown in the illustration. Then remove the 2 seal washers, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    3. A000TBS

      Remove the 4 gaskets and 2 O-rings from the camshaft bearing caps (No. 2, No. 3 and No. 7).

  32. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH


    1. Remove the fuel pump spacer.

    2. A000X7KE03

      Remove the 15 bolts in the order shown in the illustration. Then remove the 2 seal washers, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    3. A000ZL2

      Remove the 4 gaskets and 2 O-rings from the camshaft bearing caps (No. 1, No. 3 and No. 6).

  33. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A00104G

      Remove the 2 plugs and 2 gaskets.

    2. A000ZF4E05
      *1 Nut

      Remove the 30 bolts and nut shown in the illustration.

    3. A000W7H

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver as shown in the illustration.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.

      Tech Tips

      Tape the screwdriver tip before use.

    4. A000Y7A

      Remove the oil pump gasket from the cylinder block.

    5. A000Y5R

      Remove the O-ring from the oil pan.

  34. REMOVE WATER INLET PIPE


    1. A000Z9O

      Remove the water inlet pipe.

    2. Remove the 2 O-rings from the water inlet pipe.

  35. REMOVE FRONT CRANKSHAFT OIL SEAL

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