RADIATOR REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  2. REMOVE FRONT BUMPER REINFORCEMENT

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  3. REMOVE V-BANK COVER SUB-ASSEMBLY

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  4. REMOVE NO. 1 AIR CLEANER INLET

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  5. REMOVE NO. 1 ENGINE UNDER COVER

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  6. REMOVE FRONT CENTER FLOOR COVER (w/ Cover)

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  7. DRAIN ENGINE COOLANT

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  8. DRAIN COOLANT (for Inverter)

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  9. REMOVE RADIATOR RESERVOIR ASSEMBLY

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  10. REMOVE NO. 1 RADIATOR HOSE


    1. A000UE9

      Remove the No. 1 radiator hose.

  11. REMOVE NO. 2 RADIATOR HOSE


    1. A000U0B

      Remove the No. 2 radiator hose.

  12. DISCONNECT NO. 2 OIL COOLER INLET HOSE


    1. A000TFN

      Disconnect the No. 2 oil cooler inlet hose from the radiator assembly.

      Note

      Place a container under the connection before disconnecting the oil cooler hose because oil in the hose may spill out.

  13. DISCONNECT NO. 2 OIL COOLER OUTLET HOSE


    1. A000ZWT

      Disconnect the No. 2 oil cooler outlet hose from the radiator assembly.

      Note

      Place a container under the connection before disconnecting the oil cooler hose because oil in the hose may spill out.

  14. REMOVE OUTLET ENGINE ROOM ECU DUCT

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  15. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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  16. DISCONNECT HOOD LOCK CONTROL CABLE COVER


    1. A000TXME01
      Text in Illustration
      *A for RHD
      *B for LHD

      Remove the 3 screws and detach the claw to disconnect the hood lock control cable cover.

  17. DISCONNECT HOOD LOCK ASSEMBLY


    1. A000WVY

      Remove the lock nut cap and lock nut.

    2. Remove the 2 bolts and disconnect the hood lock assembly.

    3. Disconnect the connector.

  18. DISCONNECT WIRE HARNESS


    1. A000XSQ

      Disconnect the 3 connectors.

    2. Detach the 8 wire harness clamps to disconnect the wire harness.

  19. REMOVE RADIATOR UPPER SUPPORT SUB-ASSEMBLY


    1. A000WZ4

      Disconnect the 3 connectors and detach the 5 wire harness clamps to disconnect the wire harness.

    2. A000W31

      Remove the 5 bolts and radiator upper support sub-assembly.

  20. REMOVE HOOD LOCK CONTROL CABLE COVER


    1. A000YKFE01
      Text in Illustration
      *A for RHD
      *B for LHD

      Disconnect the wire harness clamp from the hood lock control cable cover.

    2. Disconnect the hood lock control cable and remove the hood lock control cable cover.

  21. REMOVE HOOD LOCK ASSEMBLY


    1. Remove the hood lock assembly from the hood lock control cable.

  22. DISCONNECT NO. 1 INVERTER COOLING HOSE


    1. A000Z45

      Remove the clip and disconnect the cooling hose.

  23. DISCONNECT NO. 2 INVERTER COOLING HOSE


    1. A000TNX

      Remove the clip and disconnect the cooling hose.

  24. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A000ZKJ

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser.

      Note


      • When loosening the bolt, do not allow any tools to contact the pipe.

      • When loosening the bolt, hold a part of the pipe near the connector.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  25. DISCONNECT LIQUID TUBE SUB-ASSEMBLY A


    1. A000ZAD

      Remove the 2 bolts and disconnect the liquid tube from the cooler condenser.

      Note


      • When loosening the bolt, do not allow any tools to contact the pipe.

      • When loosening the bolt, hold a part of the pipe near the connector.

    2. Remove the O-ring from the liquid tube.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  26. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly from the crossmember.

      Note

      Do not allow the radiator assembly to interfere with other parts.

  27. REMOVE COOLER CONDENSER ASSEMBLY

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  28. REMOVE FAN SHROUD WITH FAN AND MOTOR

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  29. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions.

  30. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports.