WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A000Y6SE03

      Install the engine water pump and a new gasket with the 9 bolts as shown in the illustration.

      Torque:
      for bolt A
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      for bolt B
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }
      for bolt C
      47 N*m  { 479 kgf*cm, 35 ft.*lbf }

  2. INSTALL WATER PUMP PULLEY


    1. A000VEKE04

      Temporarily install the pulley with the 4 bolts.

    2. Using SST, hold the pulley and tighten the 4 bolts.

      SST
      09960-10010   ( 09962-01000, 09963-01000 )
      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. INSTALL WATER INLET HOUSING


    1. A000ZBX

      Install a new gasket to the engine water pump.

    2. Install the water inlet housing with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. CONNECT INLET HEATER WATER HOSE


    1. A000WJC

      Using needle-nose pliers, grip the claws of the hose clamp and slide the hose clamp to connect the inlet heater water hose.

  5. CONNECT WATER INLET HOSE


    1. A000USCE03
      *1 1.0 to 5.0 mm
      *2 Upper

      Using needle-nose pliers, grip the claws of the hose clamp and slide the hose clamp to connect the water inlet hose.

      Tech Tips


      • The direction of the hose clamp is indicated in the illustration.

      • Insert the hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and stopper is within 1.0 to 5.0 mm (0.0398 to 0.197 in.).

  6. CONNECT NO. 5 WATER BY-PASS HOSE


    1. A000UEKE03
      *1 1.0 to 5.0 mm
      *2 Upper

      Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the No. 5 water by-pass hose.

      Tech Tips


      • The direction of the hose clamp is indicated in the illustration.

      • Insert the hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and stopper is within 1.0 to 5.0 mm (0.0398 to 0.197 in.).

  7. CONNECT WIRE HARNESS


    1. A001043

      Connect the wire harness with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  8. CONNECT WATER HOSE SUB-ASSEMBLY


    1. A00103B

      Connect the water hose with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  9. CONNECT NO. 2 RADIATOR HOSE

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  10. INSTALL V-RIBBED BELT

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  11. INSTALL INTAKE AIR CONNECTOR PIPE

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  12. INSTALL RADIATOR RESERVOIR ASSEMBLY

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  13. ADD ENGINE COOLANT

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  14. INSPECT FOR COOLANT LEAK

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  15. INSTALL NO. 1 ENGINE UNDER COVER

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  16. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

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  17. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

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  18. INSTALL NO. 1 AIR CLEANER INLET

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  19. INSTALL ENGINE ROOM SIDE COVER RH

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  20. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

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  21. INSTALL V-BANK COVER SUB-ASSEMBLY

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