EXHAUST PIPE INSTALLATION

CAUTION / NOTICE / HINT

CAUTION:

Perform the procedures below with at least 2 people.

Tech Tips

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

PROCEDURE


  1. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  2. INSTALL EXHAUST PIPE DAMPER


    1. Install the exhaust pipe damper to the tailpipe LH with 2 new bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the 2 removed bolts.

    2. Install the exhaust pipe damper to the tailpipe RH with 2 new bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Do not reuse the 2 removed bolts.

  3. INSTALL TAILPIPE RH


    1. A000XXNE02
      Text in Illustration
      *a CORRECT
      *b INCORRECT

      Connect the 3 exhaust pipe supports to install the tailpipe RH.

      Note

      Be sure to install the pipe support as shown in the illustration.

  4. INSTALL TAILPIPE LH


    1. A000Z2ME02
      Text in Illustration
      *a INCORRECT
      *b CORRECT

      Connect the 3 exhaust pipe supports to install the tailpipe.

      Note

      Be sure to install the pipe support as shown in the illustration.

  5. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

    Note

    Do not strike the metal part of the heated oxygen sensor.


    1. Install the heated oxygen sensor to the front exhaust pipe assembly by hand.

    2. A000YCFE02
      Text in Illustration
      *1 Fulcrum Length

      Using SST, tighten the heated oxygen sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. A000Z30

      Install 2 new gaskets to the exhaust manifold LH and exhaust manifold RH.

    2. A000YOF

      Install 2 new gaskets to the front exhaust pipe rear ends.

    3. Install the front exhaust pipe assembly to the exhaust manifold LH and exhaust manifold RH with the 4 bolts and 4 new nuts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Tech Tips


      • During installation, hold the front exhaust pipe assembly.

      • Hold the bolt and then tighten the nut with the specified torque.

    4. Install the front exhaust pipe assembly to the tailpipe LH and tailpipe RH side with the 4 bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

      Tech Tips

      During installation, hold the front exhaust pipe assembly.

    5. Connect the heated oxygen sensor connector.

  7. CONNECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

    Note

    Do not strike the metal part of the heated oxygen sensor.


    1. A000ZGK

      Rotate the heated oxygen sensor counterclockwise the same number of times as recorded in the removal procedure, and install it to the front exhaust pipe assembly by hand.

      Note

      After rotating the heated oxygen sensor to the left the same number of times as the removal procedure, install it while making sure that the wire harness is not twisted.

    2. A000YCFE02
      Text in Illustration
      *1 Fulcrum Length

      Using SST, tighten the heated oxygen sensor.

      SST
      09224-00010
      Torque:
      without SST
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }
      with SST
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips


      • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

      • Make sure SST and the torque wrench are connected in a straight line.

    3. Connect the grommet to the floor panel.

  8. INSPECT FOR EXHAUST GAS LEAK


    1. If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.

  9. INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY


    1. Push in the 2 clips in the upward direction of the vehicle and install the front center floor brace sub-assembly with the 8 bolts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 65 in.*lbf }

  10. INSTALL FRONT CENTER FLOOR COVER

    Click here

  11. INSTALL FRONT FLOOR COVER RH


    1. A000WH2E03

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover RH.

      Text in Illustration
      A000Y24 Clip
      A000XLT Nut
      A000XF2 Bolt

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the 2 bolts and nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  12. INSTALL FRONT FLOOR COVER LH


    1. A000YLIE04

      Push in the 5 clips labeled A in the illustration in the upward direction of the vehicle to install the front floor cover LH.

      Text in Illustration
      A000Y24 Clip
      A000XLT Nut
      A000XF2 Bolt

    2. Tighten the 2 clips labeled B in the illustration.

    3. Install the 2 bolts and nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    4. Install the front floor service hole cover with the 4 clips.

  13. INSTALL FRONT FENDER MAIN SEAL RH


    1. A000UMA

      Push in the clip labeled A in the illustration in the upward direction of the vehicle and install the front fender main seal RH with the 3 clips.

  14. INSTALL FRONT FENDER MAIN SEAL LH


    1. A000ZYH

      Push in the clip labeled A in the illustration in the upward direction of the vehicle and install the front fender main seal LH with the 3 clips.

  15. INSTALL REAR FLOOR SIDE MEMBER COVER RH


    1. A000XV2

      Install the rear floor side member cover RH with the 3 clips, 2 screws, nut and bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Text in Illustration
      A000Y24 Bolt
      A000XLT Nut
      A000XF2 Screw

  16. INSTALL REAR FLOOR SIDE MEMBER COVER LH


    1. A000XSZ

      Install the rear floor side member cover LH with the 3 clips, 2 screws, nut and bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
      Text in Illustration
      A000Y24 Bolt
      A000XLT Nut
      A000XF2 Screw

  17. INSTALL NO. 5 ROCKER PANEL MOULDING PROTECTOR


    1. Install the No. 5 rocker panel moulding protector with the 2 clips and screw.

  18. INSTALL NO. 6 ROCKER PANEL MOULDING PROTECTOR


    1. Install the No. 6 rocker panel moulding protector with the 2 clips and screw.

  19. INSTALL NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

    Click here

  20. INSTALL NO. 2 DIFFERENTIAL SUPPORT PROTECTOR

    Click here