FUEL PUMP REASSEMBLY

PROCEDURE


  1. INSTALL FUEL PUMP ASSEMBLY


    1. A000ZI4E08
      *1 O-Ring
      *2 Spacer

      Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.

    2. A000U9DE01
      *1 O-Ring

      Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.

    3. A000V45E02
      *1 Fuel Main Valve

      Install the fuel main valve to the fuel filter.

      Note

      Make sure the O-rings are not cut or pinched during the installation.

    4. A000U2F

      Attach the 5 claws on the fuel filter and install the fuel pump.

      Note


      • Make sure the O-rings are not cut or pinched during the installation.

      • Attach the claws securely.

    5. A000YSD

      Connect the fuel pump connector to the fuel pump.

  2. INSTALL JET PUMP


    1. A000WB8E24
      *1 Jet Pump
      *2 O-Ring

      Apply gasoline to a new O-ring and install it to the jet pump.

    2. A000WU2

      Install the jet pump to the sub-tank as shown in the illustration.

  3. INSTALL FUEL FILTER

    A000UC0

    1. Install the fuel filter to the sub-tank and attach the 2 claws.

  4. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY


    1. Install the spring to the fuel suction plate shaft.

    2. Install the fuel suction plate to the sub-tank.

    3. A000XBME09
      *1 E-Ring

      Install a new E-ring.

    4. A000XEM

      Connect the fuel pump connector to the fuel suction plate.

  5. INSTALL FUEL SENDER GAUGE ASSEMBLY

    A000UZU

    1. Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

    2. Connect the fuel sender gauge connector to the fuel suction plate.

      Note

      Do not touch the resistance plate or contacts of the fuel sender gauge assembly.