FUEL RELIEF VALVE REMOVAL

PROCEDURE


  1. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY

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  2. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

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  3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  4. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY

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  5. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY LH

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  6. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY

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  7. REMOVE FUEL DELIVERY PIPE

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  8. REMOVE FUEL RELIEF VALVE ASSEMBLY


    1. Fix the delivery pipe between aluminum plates in a vise.

      Note

      Do not overtighten the vise.

    2. A000WYF

      Using a 5 mm hexagon socket wrench, remove the 2 bolts and fuel relief valve from the delivery pipe.

      Note

      Pull and remove the fuel relief valve a straight line to avoid damage to the seal surface of the delivery pipe's O-ring.

    3. A000Z58E03
      *1 Backup Ring
      *2 E-Ring
      *3 O-Ring

      Remove the E-ring, O-ring and backup rings from the fuel relief valve.