ENGINE UNIT INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

PROCEDURE


  1. INSTALL IGNITION COIL ASSEMBLY

    A000VIA

    1. Install the 8 ignition coils with the 8 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL KNOCK CONTROL SENSOR

    A000Y1AE18

    1. Install the 4 knock control sensors with the 4 bolts so that the sensors are angled as shown in the illustration.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

      Note

      The acceptable installation angle of the knock control sensors is between 10° above and below the horizontal position.

  3. INSTALL ENGINE WIRE

    A000Z05

    1. Install the engine wire with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 5 clamps and 4 connectors.

  4. INSTALL SEPARATOR CASE

    A000YGZ

    1. Install the separator case with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL FUEL INJECTOR SEAL

    Click here

  6. INSTALL FUEL INJECTOR ASSEMBLY (for Direct Injection)

    Click here

  7. INSTALL FUEL DELIVERY PIPE

    Click here

  8. INSTALL NO. 2 FUEL DELIVERY PIPE

    Click here

  9. INSTALL NO. 4 FUEL PIPE SUB-ASSEMBLY

    Click here

  10. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY LH

  11. INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY

  12. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

  13. INSTALL FUEL INJECTOR ASSEMBLY (for Port Injection)

    Click here

  14. INSTALL FUEL DELIVERY PIPE ASSEMBLY

    Click here

  15. INSTALL WATER INLET HOUSING

    Click here

  16. INSTALL FUEL PUMP ASSEMBLY (for Bank 1)

    Click here

  17. INSTALL FUEL PUMP ASSEMBLY (for Bank 2)

    Click here

  18. INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY

    Click here

  19. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY

    Click here

  20. INSTALL FUEL PRESSURE PULSATION DAMPER ASSEMBLY

    Click here

  21. INSTALL FUEL TUBE SUB-ASSEMBLY

    Click here

  22. INSTALL INTAKE MANIFOLD ASSEMBLY

    A000WK8E02

    1. Install 2 new gaskets to the intake manifold.

    2. Temporarily install the intake manifold with the 2 nuts and 8 bolts. Then tighten the 2 nuts and 8 bolts uniformly in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    3. A000V30

      Connect the No. 1 ventilation hose and 2 water by-pass hoses as shown in the illustration.

  23. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

    A000V89

    1. Slide the clamp to connect the water inlet hose to the front water by-pass joint.

    2. Install the water by-pass pipe with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  24. INSTALL HEATER WATER PUMP ASSEMBLY

    A000U17

    1. Install the heater water pump with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Slide the 2 clamps to connect the 2 hoses to the water by-pass pipe and water inlet housing.

  25. INSTALL PURGE VSV

    A000ZTN

    1. Install the purge VSV with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the purge line hose to the intake manifold.

  26. INSTALL NO. 1 ENGINE COVER

    A000ZMM

  27. INSTALL INJECTOR DRIVER

    Note


    • Be careful not to drop or strike the injector driver.

    • The injector driver is grounded at the bolt and nut. To ensure that it is grounded, clean all oil and foreign matter from the installation areas of the injector driver and engine before installing the injector driver.


    1. A000ZS6E03
      *a Nut

      Temporarily install the 2 injector drivers with the 2 bolts and 2 nuts.

    2. Tighten the 2 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  28. INSTALL ENGINE WIRE


    1. Engine Upper Side:


      1. A000TSH

        Connect the engine wire with the 4 nuts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      2. Install the 2 clamp brackets with the 2 bolts and connect the 2 clamps.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      3. Connect the intake air control valve actuator connector.

      4. Connect the purge VSV connector.

      5. Connect the 2 clamps.

      6. A000U6BE01
        *1 Move
        *2 Lock Lever

        Connect the 8 injector driver connectors as shown in the illustration.

    2. A00103X

      Engine Rear Side:


      1. Connect the 2 ground wires with the 2 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      2. Connect the 8 clamps.

      3. Connect the fuel relief valve connector.

      4. Connect the engine wire connector.

    3. A001005

      Engine RH Side:


      1. Connect the 4 clamps.

      2. Connect the fuel injector connector.

      3. Connect the camshaft position sensor connector.

      4. Connect the engine wire connector.

      5. Connect the fuel pump connector (for high pressure).

      6. Connect the 2 VVT sensor connectors.

      7. Connect the 4 ignition coil connectors.

      8. Connect the camshaft timing control valve connector.

    4. A000YQM

      Engine Front Side:


      1. Connect the 3 ground wires with the 3 bolts.

        Torque:
        10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      2. Connect the clamp.

      3. Connect the 2 camshaft timing control motor connectors (for Bank 2).

      4. Connect the 2 camshaft timing control motor connectors (for Bank 1).

      5. Connect the engine coolant temperature sensor connector.

    5. A000U2J

      Engine LH Side:


      1. Connect the 4 clamps.

      2. Connect the fuel injector connector.

      3. Connect the fuel pump connector (for high pressure).

      4. Connect the 2 VVT sensor connectors.

      5. Connect the 4 ignition coil connectors.

      6. Connect the camshaft timing control valve connector.

  29. INSTALL NO. 5 COVER SUB-ASSEMBLY

    Click here

  30. INSTALL ENGINE COVER SUB-ASSEMBLY RH

    Click here

  31. INSTALL NO. 6 COVER SUB-ASSEMBLY

    Click here

  32. INSTALL ENGINE COVER SUB-ASSEMBLY LH

    Click here

  33. INSTALL FRONT DIFFERENTIAL CARRIER ASSEMBLY

    Click here

  34. INSTALL WITH MOTOR COMPRESSOR ASSEMBLY

    Click here

  35. INSTALL V-RIBBED BELT

    Click here