ENGINE UNIT REMOVAL

CAUTION / NOTICE / HINT

Tech Tips

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

PROCEDURE


  1. REMOVE V-RIBBED BELT

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  2. REMOVE WITH MOTOR COMPRESSOR ASSEMBLY

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  3. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

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  4. REMOVE ENGINE COVER SUB-ASSEMBLY LH

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  5. REMOVE NO. 6 COVER SUB-ASSEMBLY

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  6. REMOVE ENGINE COVER SUB-ASSEMBLY RH

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  7. REMOVE NO. 5 COVER SUB-ASSEMBLY

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  8. REMOVE ENGINE WIRE


    1. Engine LH Side:


      1. A000U2J

        Disconnect the camshaft timing control valve connector.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the fuel pump connector (for high pressure).

      5. Disconnect the fuel injector connector.

      6. Disconnect the 4 clamps.

    2. Engine Front Side:


      1. A000YQM

        Disconnect the engine coolant temperature sensor connector.

      2. Disconnect the 2 camshaft timing control motor connectors (for Bank 1).

      3. Disconnect the 2 camshaft timing control motor connectors (for Bank 2).

      4. Disconnect the clamp.

      5. Remove the 3 bolts and disconnect the 3 ground wires.

    3. A001005

      Engine RH Side:


      1. Disconnect the camshaft timing control valve connector.

      2. Disconnect the 4 ignition coil connectors.

      3. Disconnect the 2 VVT sensor connectors.

      4. Disconnect the fuel pump connector (for high pressure).

      5. Disconnect the camshaft position sensor connector.

      6. Disconnect the fuel injector connector.

      7. Disconnect the 4 clamps.

    4. A00103X

      Engine Rear Side:


      1. Disconnect the engine wire connector.

      2. Disconnect the fuel relief valve connector.

      3. Disconnect the 8 clamps.

      4. Remove the 2 bolts and disconnect the 2 ground wires.

    5. Engine Upper Side:


      1. A00103YE01
        *1 Move
        *2 Lock Lever
        *3 Release

        Disconnect the 8 injector connectors as shown in the illustration.

      2. Disconnect the 2 clamps.

      3. A000TSH

        Disconnect the purge VSV connector.

      4. Disconnect the intake air control valve actuator connector.

      5. Disconnect the 2 clamps and remove the 2 bolts and 2 clamp brackets.

      6. Remove the 4 nuts and remove the engine wire.

  9. REMOVE INJECTOR DRIVER

    A000ZS6

    1. Remove the 2 bolts, 2 nuts and 2 injector drivers with bracket.

      Note

      Be careful not to drop or strike the injector driver.

  10. REMOVE NO. 1 ENGINE COVER

    A000ZMM

  11. REMOVE PURGE VSV

    A000ZTN

    1. Disconnect the purge line hose from the intake manifold.

    2. Remove the bolt and purge VSV.

  12. REMOVE HEATER WATER PUMP ASSEMBLY

    A000U17

    1. Slide the 2 clamps, and disconnect the 2 hoses from the water inlet housing and water by-pass pipe.

    2. Remove the bolt and heater water pump.

  13. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

    A000V89

    1. Slide the clamp, and disconnect the water inlet hose from the front water by-pass joint.

    2. Remove the 2 bolts and water by-pass pipe.

  14. REMOVE INTAKE MANIFOLD ASSEMBLY

    A000V30

    1. Disconnect the 2 water by-pass hoses and No. 1 ventilation hose as shown in the illustration.

    2. A000WK8

      Remove the 8 bolts, 2 nuts and intake manifold.

    3. Remove the 2 gaskets from the intake manifold.

  15. REMOVE FUEL TUBE SUB-ASSEMBLY

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  16. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY

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  17. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY

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  18. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

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  19. REMOVE FUEL PUMP ASSEMBLY (for Bank 1)

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  20. REMOVE FUEL PUMP ASSEMBLY (for Bank 2)

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  21. REMOVE WATER INLET HOUSING

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  22. REMOVE FUEL DELIVERY PIPE ASSEMBLY

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  23. REMOVE FUEL INJECTOR ASSEMBLY (for Port Injection)

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  24. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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  25. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY

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  26. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY LH

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  27. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY

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  28. REMOVE FUEL DELIVERY PIPE

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  29. REMOVE NO. 2 FUEL DELIVERY PIPE

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  30. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection)

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  31. REMOVE FUEL INJECTOR SEAL

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  32. REMOVE SEPARATOR CASE


    1. A000YGZ

      Remove the 4 bolts and separator case.

  33. REMOVE ENGINE WIRE

    A000Z05

    1. Disconnect the 4 connectors and 5 clamps.

    2. Remove the bolt and engine wire.

  34. REMOVE KNOCK CONTROL SENSOR

    A000YA5

    1. Remove the 4 bolts and 4 knock control sensors.

  35. REMOVE IGNITION COIL ASSEMBLY

    A000VIA

    1. Remove the 8 bolts and 8 ignition coils.