CYLINDER HEAD GASKET(for Bank 1) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

When viewed from the rear of the engine assembly, Bank 1 is on the left side and Bank 2 is on the right side.

PROCEDURE


  1. INSPECT CYLINDER HEAD SET BOLT

    Click here

  2. INSPECT CYLINDER HEAD SUB-ASSEMBLY

    Click here

  3. INSTALL CYLINDER HEAD SUB-ASSEMBLY LH


    1. Check the piston protrusions for each cylinder.


      1. Clean the cylinder block with solvent.

      2. Set the piston of the cylinder to be measured to slightly ATDC.

    2. A000Y5PE01
      *1 Front
      *2 Lot No.

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note


      • Be careful of the installation direction.

      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

      • Make sure that no oil is on the front end (indicated by the arrows) of the cylinder head gasket.

    3. Place the cylinder head on the cylinder block.

      Note

      Ensure that no oil is on the mounting surface of the cylinder head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    4. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    5. A000ZZZE06

      Step 1:


      1. Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps, in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }
    6. A000VB9E02
      *1 Front
      *2 Painted Mark

      Step 2:


      1. Mark each cylinder head bolt head with paint as shown in the illustration.

      2. Tighten the cylinder head bolts 90° in the sequence shown in step 1.

    7. Step 3:


      1. Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

      2. Check that the painted marks are now facing rearward.

    8. A000YJNE06

      Uniformly install the 2 bolts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL VALVE STEM CAP


    1. Apply a light coat of engine oil to the valve stem caps.

    2. Install the 16 valve stem caps to the cylinder head.

  5. INSTALL VALVE LASH ADJUSTER ASSEMBLY


    1. Be sure to inspect the valve lash adjuster before installing it Click here.

    2. Install the 16 lash adjusters to the cylinder head.

      Note

      Install the lash adjuster to the same place it was removed from.

  6. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Apply engine oil to the lash adjuster tips and valve stem cap ends.

    2. A000UB1E02
      Text in Illustration
      *1 No. 1 Valve Rocker Arm Sub-assembly
      *2 Valve Stem Cap
      *3 Valve Lash Adjuster Assembly

      Install the 16 valve rocker arms as shown in the illustration.

  7. INSTALL CAMSHAFT (for Bank 1)

    Click here