CHASSIS GENERAL MAINTENANCE

PROCEDURE


  1. INSPECT STEERING LINKAGE AND GEAR BOX


    1. Check the steering wheel free play Click here.

    2. Check the steering linkage for looseness or damage.


      1. Check that the tie rod ends do not have excessive play.

      2. Check that the dust seals and boots are not damaged.

      3. Check that the boot clamps are not loose.

      4. Check that the steering gear box is not damaged.

      5. Check that the connectors are properly connected to the steering gear box.

  2. INSPECT DRIVE SHAFT BOOTS


    1. Check the drive shaft boots for loose clamps, grease leakage, kinks or damage.

  3. INSPECT SUSPENSION BALL JOINT AND DUST COVER


    1. Inspect the ball joints for excessive looseness.


      1. Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.

      2. Jack up the lower suspension arm until there is about half a load on the front suspension.

      3. Check that the front wheels are pointing straight ahead. Use wheel chocks on all 4 wheels.

      4. Using a lever, pry up the end of the lower arm. Check the amount of play.

        Maximum ball joint vertical play
        0 mm (0 in.)

        If there is any play, replace the ball joint.

    2. Check the dust cover for damage.

  4. INSPECT HYBRID TRANSMISSION FLUID


    1. Inspect the hybrid transmission fluid Click here.

  5. REPLACE HYBRID TRANSMISSION FLUID


    1. Replace the hybrid transmission fluid Click here.

  6. INSPECT TRANSFER OIL


    1. Inspect the transfer oil Click here.

  7. REPLACE TRANSFER OIL


    1. Replace the transfer oil Click here.

  8. INSPECT FRONT DIFFERENTIAL OIL

    Click here

  9. REPLACE FRONT DIFFERENTIAL OIL


    1. Replace the front differential oil Click here.

  10. INSPECT REAR DIFFERENTIAL OIL

    Click here

  11. REPLACE REAR DIFFERENTIAL OIL


    1. Replace the rear differential oil Click here.

  12. INSPECT FRONT AND REAR SUSPENSION

    Type See procedures
    Front Suspension

    Click here

    Rear Suspension

    Click here

  13. REPLACE AIR SUSPENSION

    Type See procedures
    Front shock absorber

    Click here

    Rear shock absorber

    Click here

  14. REPLACE FRONT PROPELLER SHAFT


    1. Replace the front propeller shaft Click here.