REAR COOLING UNIT(w/o Rear Air Conditioning System) INSTALLATION

PROCEDURE


  1. INSTALL REAR COOLING UNIT ASSEMBLY

    A000VRTE01

    1. Install the rear cooling unit assembly and connect the drain cooler hose as shown in the illustration.

      Text in Illustration
      *1 EPS DC/DC Converter *2 Rear Cooling Unit Assembly
      *3 Overturn Prevention Bracket *4 HV Battery
      *5 No. 1 Hybrid Battery Intake Duct - -
      *a Fitting *b Front Side
      *c Upper *d White Paint

    2. Install the 2 bolts and 2 nuts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    3. Connect the connectors and attach the clamps.

  2. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

    A000UE8

    1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the tube.

      Compressor oil
      ND-OIL 11 or equivalent

    2. Install the 2 O-rings to the air conditioning tube and accessory assembly.

    3. Install the air conditioning tube and accessory assembly with the 2 bolts.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    4. Install the No. 4 cooling unit packing as shown in the illustration.


      1. Remove peeling paper A and attach the packing starting from the marking on the block joint.

      2. Pull peeling paper B through the space between the duct and block joint and install the packing.

        A000UXAE01
        Text in Illustration
        *1 Peeling Paper A *2 No. 4 cooling unit packing
        *3 Peeling Paper B *4 Block Joint
        *a Align the 2 edges of the packing with the edges of the block joint *b Be sure to securely attach the packing in these areas
        *c Marking - -

  3. INSTALL REAR NO. 4 AIR DUCT


    1. A000YYJ

      Attach the 6 claws to install the rear No. 4 air duct.

  4. INSTALL REAR NO. 5 AIR DUCT


    1. A000U77

      Attach the 4 claws to install the rear No. 5 air duct.

  5. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH

    Click here

  6. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH

    Click here

  7. INSTALL REAR FLOOR FINISH PLATE

    Click here

  8. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER

    Click here

  9. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY

    Click here

  10. INSTALL DECK TRIM SIDE BOARD RH

    Click here

  11. INSTALL ROPE HOOK ASSEMBLY

    Click here

  12. INSTALL ROPE HOOK

    Click here

  13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

    Click here

  14. INSTALL INNER ROOF SIDE GARNISH LH

    Click here

  15. INSTALL INNER ROOF SIDE GARNISH RH

    Click here

  16. INSTALL REAR SEAT SIDE GARNISH LH

    Click here

  17. INSTALL REAR SEAT SIDE GARNISH RH

    Click here

  18. INSTALL REAR DOOR SCUFF PLATE LH

    Click here

  19. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  20. INSTALL REAR SEAT ASSEMBLY

    Click here

  21. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  22. INSTALL BATTERY SERVICE HOLE COVER LH

    Click here

  23. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)

    Click here

  24. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    Click here

  25. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  26. ADD COMPRESSOR OIL


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  27. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  28. WARM UP COMPRESSOR


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  29. INSPECT FOR REFRIGERANT LEAK


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  30. CHECK SRS WARNING LIGHT

    Click here