БЛОК ДВИГАТЕЛЯ РАЗБОРКА

PROCEDURE


  1. REMOVE OIL FILLER CAP SUB-ASSEMBLY

  2. REMOVE OIL FILLER CAP HOUSING


    1. A001DYH

      Remove the 2 bolts, filler cap housing and gasket.

  3. REMOVE SPARK PLUG

    Click here

  4. REMOVE VVT SENSOR


    1. A001F1C

      for Bank 1:

      Remove the 2 bolts and 2 VVT sensors.

    2. A001F17

      for Bank 2:

      Remove the 2 bolts and 2 VVT sensors.

  5. REMOVE CAMSHAFT POSITION SENSOR


    1. A001B3Y

      Remove the bolt and camshaft position sensor.

  6. REMOVE CRANKSHAFT POSITION SENSOR


    1. A0019K9

      Remove the bolt and crankshaft position sensor.

  7. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY


    1. A001AVS

      for Bank 1:

      Remove the bolt and oil control valve.

    2. A001AHF

      for Bank 2:

      Remove the bolt and oil control valve.

  8. REMOVE CYLINDER BLOCK WATER DRAIN COCK SUB-ASSEMBLY


    1. A001D8RE01
      *1 for Bank 2:
      *2 for Bank 1:

      Remove the 2 water drain cock plugs from the water drain cocks.

    2. Remove the 2 water drain cocks from the cylinder block.

  9. REMOVE CAMSHAFT TIMING CONTROL MOTOR (for Bank 1)

    Click here

  10. REMOVE CAMSHAFT TIMING CONTROL MOTOR (for Bank 2)

    Click here

  11. REMOVE OIL FILTER ELEMENT

    Click here

  12. REMOVE OIL FILTER BRACKET

    Click here

  13. REMOVE FRONT WATER BY-PASS JOINT


    1. A001EW5

      Remove the 4 nuts, water by-pass joint and 2 gaskets.

  14. REMOVE CRANKSHAFT PULLEY

    Click here

  15. REMOVE SPARK PLUG TUBE GASKET


    1. A001D69E03
      *1 Keyway Part

      Using a screwdriver, pry out the 8 plug tube gaskets.

      Tech Tips

      Tape the screwdriver tip before use.

  16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)


    1. A001BHZE05
      *1 Fuel Pump Spacer Gasket

      Remove the fuel pump spacer gasket.

    2. Remove the 15 bolts, 2 seal washers, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    3. A0018YZ

      Remove the 4 gaskets and 2 O-rings from the camshaft bearing caps (No. 2, No. 3, No. 7).

  17. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)


    1. A001EGQE06
      *1 Fuel Pump Spacer Gasket

      Remove the fuel pump spacer gasket.

    2. Remove the 15 bolts, 2 seal washers, cylinder head cover and gasket.

      Tech Tips

      Make sure the removed parts are returned to the same places they were removed from.

    3. A001ACI

      Remove the 4 gaskets and 2 O-rings from the camshaft bearing caps (No. 1, No. 3, No. 6).

  18. REMOVE OIL CONTROL VALVE FILTER


    1. A0019SBE04
      *1 Filter
      *2 Gasket
      *3 Cylinder Head Cover Spacer

      for Bank 1:


      1. Remove the 2 bolts, cylinder head cover spacer, gasket and valve filter.

    2. A001F8UE04
      *1 Filter
      *2 Gasket
      *3 Cylinder Head Cover Spacer

      for Bank 2:


      1. Remove the 2 bolts, cylinder head cover spacer, gasket and valve filter.

  19. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  20. REMOVE WATER PUMP

    Click here

  21. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

    Click here

  22. REMOVE WATER INLET PIPE

    Click here

  23. SET NO. 1 CYLINDER TO TDC / COMPRESSION

    Click here

  24. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY (for Bank 1)

    Click here

  25. REMOVE CHAIN TENSIONER SLIPPER (for Bank 1)

  26. REMOVE NO. 1 CHAIN VIBRATION DAMPER (for Bank 1)

    Click here

  27. REMOVE CHAIN SUB-ASSEMBLY (for Bank 1)

    Click here

  28. REMOVE NO. 3 CHAIN TENSIONER ASSEMBLY

    Click here

  29. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY (for Bank 2)

    Click here

  30. REMOVE CHAIN TENSIONER SLIPPER (for Bank 2)

  31. REMOVE NO. 1 CHAIN VIBRATION DAMPER (for Bank 2)

    Click here

  32. REMOVE CHAIN SUB-ASSEMBLY (for Bank 2)

    Click here

  33. REMOVE NO. 2 CHAIN TENSIONER ASSEMBLY

    Click here

  34. REMOVE CRANKSHAFT TIMING GEAR KEY


    1. A001BP0

      Using a screwdriver, remove the 2 timing gear keys from the crankshaft.

  35. REMOVE CAMSHAFT BEARING CAP (for Bank 2)

    Click here

  36. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY (for Bank 2)

    Click here

  37. REMOVE CAMSHAFT BEARING CAP (for Bank 1)

    Click here

  38. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY (for Bank 1)

    Click here

  39. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY


    1. Remove the 32 valve rocker arms from the cylinder head.

      Tech Tips

      Arrange the removed parts in the correct order.

  40. REMOVE VALVE LASH ADJUSTER ASSEMBLY


    1. Remove the 32 valve lash adjusters from the cylinder head.

      Tech Tips

      Arrange the removed parts in the correct order.

  41. REMOVE VALVE STEM CAP


    1. Remove the 32 valve stem caps from the cylinder head.

      Tech Tips

      Arrange the removed parts in the correct order.

  42. REMOVE CYLINDER HEAD SUB-ASSEMBLY (for Bank 1)

    Click here

  43. REMOVE CYLINDER HEAD SUB-ASSEMBLY (for Bank 2)

    Click here

  44. REMOVE CYLINDER BLOCK WATER JACKET SPACER


    1. A001DRS

      Remove the 2 water jacket spacers from the cylinder head.

      Note

      Be sure to remove the water jacket spacers. If not, they may fall and become damaged when the cylinder block is inverted.

  45. REMOVE OIL RETURN PIPE GASKET


    1. A001CZ5

      Using a screwdriver, pry out the oil return pipe gasket.

      Tech Tips

      Tape the screwdriver tip before use.

  46. REMOVE NO. 1 HEAT EXCHANGER COVER


    1. A001E52E04
      *1 Nut

      Remove the 11 bolts and 2 nuts.

    2. A0019DZ

      Remove the heat exchanger by prying between the heat exchanger and cylinder block with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

  47. REMOVE VENTILATION PIPE GASKET


    1. A001FZ6

      Using a screwdriver, pry out the ventilation pipe gasket.

      Tech Tips

      Tape the screwdriver tip before use.

  48. REMOVE OIL PAN PROTECTOR


    1. A001EW2

      Remove the 2 nuts and oil pan protector.

  49. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A001DN9E04
      *1 Nut

      Remove the 15 bolts and 2 nuts.

    2. A001AUO

      Insert the blade of oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

  50. REMOVE OIL PAN SUB-ASSEMBLY


    1. A0019CFE05
      *1 Nut

      Remove the 14 bolts and 2 nuts.

      Tech Tips

      Be sure to clean the bolts and stud bolts, and check the threads for cracks or other damage.

    2. A001938E01
      *1 for Bank 1 Side:
      *2 for Bank 2 Side:

      Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver.

      Note

      Be careful not to damage the contact surfaces of the cylinder block and oil pan.

      Tech Tips

      Tape the screwdriver tip before use.

  51. REMOVE OIL PAN BAFFLE PLATE


    1. A001EXV

      Remove the 8 bolts and baffle plate.

  52. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A001F2K

      Remove the 2 bolts, oil strainer and O-ring.

  53. REMOVE ENGINE REAR OIL SEAL RETAINER


    1. A001BNO

      Remove the 6 bolts.

    2. A001CIQ

      Using a screwdriver, pry out the oil seal retainer.

      Tech Tips

      Tape the screwdriver tip before use.

  54. REMOVE OIL DRAIN PIPE SUB-ASSEMBLY


    1. A001EG3

      Remove the bolt and oil drain pipe.

    2. Remove the O-ring.

  55. REMOVE NO. 1 VENTILATION CONNECTOR


    1. A001EI5E03
      *1 Front

      Remove the ventilation connector.

      Tech Tips

      When removing the ventilation connector, the ventilation tube may come off the ventilation connector. If this occurs, do not forget to remove it from the cylinder block.

      If the ventilation tube comes off, check for deformation and damage. If normal, attach the ventilation tube to the ventilation connector. If deformed or damaged, replace the ventilation connector assembly.