BACK DOOR REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips

A bolt without a torque specification is shown in the standard bolt chart Click here.

PROCEDURE


  1. INSTALL LICENSE PLATE LIGHT ASSEMBLY


    1. w/o Back Door Tire Carrier:

      Install the license plate light assembly Click here.

    2. w/ Back Door Tire Carrier:

      Install the license plate light assembly Click here.

  2. INSTALL BACK DOOR ELECTRICAL KEY SWITCH (w/ Back Door Tire Carrier)

    Click here

  3. INSTALL BACK DOOR ELECTRICAL KEY SWITCH (w/o Back Door Tire Carrier)

    Click here

  4. INSTALL REAR LICENSE LIGHT COVER

    Click here

  5. INSTALL NO. 1 BACK DOOR GARNISH RETAINER (w/o Back Door Tire Carrier)

    Click here

  6. INSTALL LICENSE PLATE LIGHT CORD (w/o Entry and Start System)


    1. w/o Back Door Tire Carrier:

      Install the license plate light cord Click here.

    2. w/ Back Door Tire Carrier:

      Install the license plate light cord Click here.

  7. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. w/o Back Door Tire Carrier:

      Install the back door outside garnish Click here.

    2. w/ Back Door Tire Carrier:

      Install the back door outside garnish Click here.

  8. INSTALL BACK DOOR LOWER DAMPER STAY BRACKET LH


    1. Bumper side:


      1. Install a new back door check to the back door lower damper stay bracket.

    2. Back door side:


      1. Install a new back door check to a new back door lower damper stay bracket.

    3. Check that the back door check is securely attached to the ball joint and cannot be pulled off.

  9. INSTALL BACK DOOR CHECK


    1. Bumper side:


      1. B001GA3E04

        Install the back door check with back door lower damper stay bracket with the 2 bolts labeled A.

        Torque:
        30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      2. Install the bolt labeled B.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      3. Attach the wire harness.

    2. Back door side:


      1. B001CBX

        Attach the clip to install the back door check with back door lower damper stay bracket.

      2. Install the 2 bolts.

        Torque:
        30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  10. INSTALL BACK DOOR CUSHION (w/ Back Door Tire Carrier)


    1. Install the 3 back door cushions.

  11. INSTALL BACK DOOR GLASS (w/o Back Door Tire Carrier)

    Click here

  12. INSTALL BACK WINDOW STAY ASSEMBLY LH (w/o Back Door Tire Carrier)

    Click here

  13. INSTALL BACK WINDOW STAY ASSEMBLY RH (w/o Back Door Tire Carrier)

    Tech Tips

    Use the same procedure described for the LH side.

  14. INSTALL BACK DOOR LOCK STRIKER COVER (w/o Back Door Tire Carrier)


    1. When replacing the back door stay bolt with a new one:


      1. Clean the threaded portion on the vehicle body with a non-residue solvent.

      2. B001E0LE01
        Text in Illustration
        *A for RH Side
        *B for LH Side

        Install the 2 back door stay bolts.

        Torque:
        22 N*m  { 224 kgf*cm, 16 ft.*lbf }

    2. When reusing the back door stay bolt:


      1. Clean the threaded portion on the vehicle body with a non-residue solvent.

      2. Apply adhesive to the threads of the back door stay bolt.

        Adhesive
        Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      3. Install the 2 back door stay bolts.

        Torque:
        22 N*m  { 224 kgf*cm, 16 ft.*lbf }

  15. INSTALL NO. 1 BACK WINDOW WIPER MOTOR BRACKET (w/ Back Door Tire Carrier)


    1. B001FQK

      Attach the 2 clips to install the No. 1 back window wiper motor bracket.

    2. Install the 3 bolts.

    3. Attach the washer hose clamp.

  16. INSTALL REAR WIPER MOTOR ASSEMBLY

    Click here

  17. INSTALL REAR WIPER ARM

    Click here

  18. INSTALL REAR WASHER NOZZLE SUB-ASSEMBLY

    Click here

  19. INSTALL NO. 2 BACK DOOR STIFFENER (w/ Back Door Tire Carrier)

    Click here

  20. INSTALL REAR SPOILER SUB-ASSEMBLY


    1. w/o Back Door Tire Carrier:

      Install the rear spoiler sub-assembly Click here.

    2. w/ Back Door Tire Carrier:

      Install the rear spoiler sub-assembly Click here.

  21. INSTALL REAR SPOILER COVER RH

    Click here

  22. INSTALL REAR NO. 1 SPOILER COVER (w/o Back Door Tire Carrier)

    Click here

  23. INSTALL BACK WINDOW LOCK ASSEMBLY (w/o Back Door Tire Carrier)

    Click here

  24. INSTALL BACK DOOR PANEL CUSHION (w/o Back Door Tire Carrier)


    1. Install the 4 back door panel cushions.

  25. INSTALL BACK DOOR NO. 1 STOPPER


    1. Attach the 2 claws to install a new back door No. 1 stopper.

  26. INSTALL BACK DOOR NO. 2 STOPPER CUSHION


    1. Attach the claw to install the back door No. 2 stopper cushion.

  27. INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY LH


    1. B001CKR

      Install the back door side female stopper sub-assembly with the 2 bolts .

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  28. INSTALL NO. 2 BACK DOOR WEATHERSTRIP (w/o Back Door Tire Carrier)


    1. B001CYAE01
      Text in Illustration
      *1 Joint of Weatherstrip
      *2 Paint Mark (White)
      *3 Paint Mark (Light Blue)

      Align the alignment mark on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration and install the No. 2 back door weatherstrip.

      Note

      After installation, check that the corners fit correctly.

  29. INSTALL SWITCH COVER (w/o Back Door Tire Carrier)

    Click here

  30. INSTALL GLASS HATCH OPENER SWITCH ASSEMBLY (w/o Back Door Tire Carrier)

    Click here

  31. INSTALL LOWER BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE LH (w/o Back Door Tire Carrier)

    Click here

  32. INSTALL LOWER BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE RH (w/o Back Door Tire Carrier)


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

        Heating Temperature
        Item Temperature
        Vehicle body 40 to 60°C (104 to 140°F)

        Note

        Do not heat the vehicle body excessively.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Install a new rear lower back door garnish sub-assembly outside RH.


      1. Using a heat light, heat the vehicle body and a new rear lower back door garnish sub-assembly outside RH.

      2. Remove the release paper from the face of the rear lower back door garnish sub-assembly outside RH.

        Tech Tips

        After removing the release paper, keep the exposed adhesive free from foreign matter.

    3. Attach the 4 claws to install the rear lower back door garnish sub-assembly outside RH, and then install the screw.

  33. INSTALL LOWER BACK DOOR OUTSIDE GARNISH MOULDING LH (w/o Back Door Tire Carrier)

    Click here

  34. INSTALL LOWER BACK DOOR OUTSIDE GARNISH MOULDING RH (w/o Back Door Tire Carrier)


    1. Attach the 5 claws to install the lower back door outside garnish moulding RH.

  35. INSTALL NO. 2 BACK DOOR GARNISH RETAINER (w/o Back Door Tire Carrier, w/o Rear View Monitor System)


    1. Install the No. 2 back door garnish retainer to the door panel with the 2 screws.

  36. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/o Back Door Tire Carrier, w/ Rear View Monitor System)

    Click here

  37. INSTALL REAR NO. 1 WINDOW WIRE (w/ Back Door Tire Carrier, w/ Rear View Monitor System)


    1. B001FLFE01
      Text in Illustration
      *a Outer Side
      *b Inner Side

      Attach the 2 clamps to install the rear No. 1 window wire.

    2. Connect the connector.

  38. INSTALL BACK DOOR LOCK CONTROL CABLE ASSEMBLY


    1. Install the cable.

  39. INSTALL BACK DOOR LOCK ASSEMBLY

    Click here

  40. INSTALL BACK DOOR OUTSIDE HANDLE LH


    1. w/ Back Door Tire Carrier:


      1. B001HYOE01
        Text in Illustration
        *1 Hole Plug

        Connect the cable.

      2. Install the back door outside handle with the 2 nuts.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

      3. Install the hole plug.

    2. w/o Back Door Tire Carrier:


      1. B001I1E

        Connect the cable.

      2. Install the back door outside handle with the 2 nuts.

        Torque:
        5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  41. INSTALL BACK DOOR SERVICE HOLE COVER


    1. B001GC3E03
      Text in Illustration
      *1 Reference Point

      Apply new butyl tape to the back door panel.

    2. Attach the rear door service hole cover using to the reference points on the rear door panel.

      Note


      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the seal quality.

  42. INSTALL TOOL BOX BRACKET


    1. B001ID6

      Install the 2 tool box brackets with the 4 bolts.

  43. INSTALL BACK DOOR INSIDE HANDLE SUB-ASSEMBLY (for Face to Face Seat Type)


    1. B001GI9

      Connect the 2 cables to the inside handle sub-assembly.

    2. Attach the claws and guide to install the inside handle sub-assembly.

  44. INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. w/o Back Door Tire Carrier:


      1. Attach the 15 clips to install the back door trim panel assembly.

      2. Install the bolt.

    2. w/ Back Door Tire Carrier:


      1. Attach the 16 clips to install the back door trim panel assembly.

      2. Install the bolt.

    3. for Face to Face Seat Type:


      1. Attach the 15 clips to install the back door trim panel assembly.

      2. Install the bolt.

    4. Install the screw.

    5. Attach the claw to install the cover.

  45. INSTALL BACK DOOR INSIDE HANDLE BEZEL (for Face to Face Seat Type)


    1. Attach the 5 claws to install the back door inside handle bezel.

    2. Install the screw.

  46. INSTALL BACK DOOR LOCK COVER (w/o Back Door Tire Carrier)


    1. Attach the 6 claws to install the back door lock cover.

  47. INSTALL TOOL CASE


    1. Attach the 2 claws to install the tool case.

  48. INSTALL UPPER TOOL BOX PANEL SUB-ASSEMBLY


    1. B001HJZ

      Attach the 3 claws.

    2. Install the upper tool box panel sub-assembly as shown in the illustration.

  49. INSTALL BACK DOOR TRIM COVER


    1. B001I3K

      Attach the 4 claws.

    2. Install the back door trim cover as shown in the illustration.

  50. INSTALL BACK DOOR SIDE GARNISH LH


    1. Attach the 2 clips and claw to install the back door side garnish.

  51. INSTALL BACK DOOR SIDE GARNISH RH


    1. Attach the 2 clips and claw to install the back door side garnish.

  52. INSTALL BACK DOOR CENTER GARNISH


    1. Attach the 4 clips to install the back door center garnish.

  53. INSTALL SPARE WHEEL CARRIER BRACKET SUB-ASSEMBLY (w/ Back Door Tire Carrier)


    1. B001E37

      Using an E10 "TORX" socket wrench, install the 2 stud bolts.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }
    2. B001EH7

      Install the spare wheel carrier bracket sub-assembly with the 2 bolts and 2 nuts.

      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }
      for bolt and nut

  54. INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Back Door Tire Carrier, w/ Rear View Monitor System)

    Click here

  55. INSTALL TELEVISION CAMERA BRACKET (w/ Back Door Tire Carrier, w/o Rear View Monitor System)

    Click here

  56. INSTALL NO. 2 SPARE WHEEL COVER (w/ Back Door Tire Carrier)


    1. B001DS7

      Install the No. 2 spare wheel cover with the 4 screws.

  57. INSTALL SPARE TIRE (w/ Back Door Tire Carrier)

  58. INSTALL SPARE WHEEL COVER (w/ Back Door Tire Carrier)


    1. B001CTN

      Attach the 8 claws to install the spare wheel cover.

    2. Move the lever.

    3. B001DX7

      Install the bolt.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  59. INSTALL SPARE WHEEL COVER PAD (w/ Back Door Tire Carrier)


    1. Attach the 7 claws to install the wheel cover pad.