BACK DOOR DISASSEMBLY

PROCEDURE


  1. REMOVE SPARE WHEEL COVER PAD (w/ Back Door Tire Carrier)


    1. B001FMQ

      Detach the 7 claws and move the wheel cover pad out of the way.

  2. REMOVE SPARE WHEEL COVER (w/ Back Door Tire Carrier)


    1. B001DX7

      Remove the bolt.

    2. Move the lever.

    3. B001CTN

      Detach the 8 claws and remove the spare wheel cover.

  3. REMOVE SPARE TIRE (w/ Back Door Tire Carrier)

  4. REMOVE NO. 2 SPARE WHEEL COVER (w/ Back Door Tire Carrier)


    1. B001DS7

      Remove the 4 screws and No. 2 spare wheel cover.

  5. REMOVE TELEVISION CAMERA BRACKET (w/ Back Door Tire Carrier)

    Click here

  6. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/ Back Door Tire Carrier)

    Click here

  7. REMOVE SPARE WHEEL CARRIER BRACKET SUB-ASSEMBLY (w/ Back Door Tire Carrier)


    1. B001EH7

      Remove the 2 bolts, 2 nuts and spare wheel carrier bracket sub-assembly.

    2. B001E37

      Using E10 "TORX" sockets, remove the 2 stud bolts.

      Note

      If a stud bolt is deformed or its threads are damaged, replace it.

  8. REMOVE BACK DOOR CENTER GARNISH


    1. B001D1D

      Detach the 4 clips and remove the back door center garnish.

  9. REMOVE BACK DOOR SIDE GARNISH LH


    1. B001DW3

      Detach the 2 clips and claw and remove the back door side garnish.

  10. REMOVE BACK DOOR SIDE GARNISH RH


    1. B001FCG

      Detach the 2 clips and claw and remove the back door side garnish.

  11. REMOVE BACK DOOR TRIM COVER


    1. B001HG6

      Remove the back door trim cover as shown in the illustration.

  12. REMOVE UPPER TOOL BOX PANEL SUB-ASSEMBLY


    1. B001FDI

      Remove the upper tool box panel sub-assembly as shown in the illustration.

  13. REMOVE TOOL CASE


    1. B001E2R

      Detach the 2 claws and remove the tool case.

  14. REMOVE BACK DOOR LOCK COVER (w/o Back Door Tire Carrier)


    1. B001C7Y

      Using moulding remover B, detach the clip and 6 claws and remove the back door lock cover.

  15. REMOVE BACK DOOR INSIDE HANDLE BEZEL (for Face to Face Seat Type)


    1. B001GFX

      Remove the screw.

    2. Detach the 5 claws and remove the back door inside handle bezel.

  16. REMOVE BACK DOOR TRIM PANEL ASSEMBLY


    1. B001GYH

      Detach the claw and remove the cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001CM2

      Remove the screw.

    3. w/o Back Door Tire Carrier:


      1. B001I5Y

        Remove the bolt.

      2. Detach the 15 clips and remove the back door trim panel assembly.

    4. w/ Back Door Tire Carrier:


      1. B001IL4

        Remove the bolt.

      2. Detach the 16 clips and remove the back door trim panel assembly.

    5. for Face to Face Seat Type:


      1. B001DLF

        Remove the screw and bolt.

      2. Detach the 15 clips and remove the back door trim panel assembly.

  17. REMOVE BACK DOOR INSIDE HANDLE SUB-ASSEMBLY (for Face to Face Seat Type)


    1. B001HGF

      Detach the guide.

    2. Detach the claws and remove the inside handle sub-assembly.

    3. Disconnect the 2 cables from the inside handle sub-assembly.

  18. REMOVE TOOL BOX BRACKET


    1. B001ID6

      Remove the 4 bolts and 2 tool box brackets.

  19. REMOVE BACK DOOR SERVICE HOLE COVER


    1. B001G55

      Remove the service hole cover.

  20. REMOVE BACK DOOR OUTSIDE HANDLE LH


    1. w/ Back Door Tire Carrier:


      1. B001H1RE01
        Text in Illustration
        *1 Hole Plug

        Remove the hole plug.

      2. Remove the 2 nuts and back door outside handle.

      3. Disconnect the cable.

    2. w/o Back Door Tire Carrier:


      1. B001DKF

        Remove the 2 nuts and back door outside handle.

      2. Disconnect the cable.

  21. REMOVE BACK DOOR LOCK ASSEMBLY

    Click here

  22. REMOVE BACK DOOR LOCK CONTROL CABLE ASSEMBLY


    1. B001FUK

      Disconnect the cable.

  23. REMOVE REAR NO. 1 WINDOW WIRE (w/ Back Door Tire Carrier)


    1. B001FLFE01
      Text in Illustration
      *a Outer Side
      *b Inner Side

      Disconnect the connector.

    2. Detach the 2 clamps and remove the rear No. 1 window wire.

  24. REMOVE REAR TELEVISION CAMERA ASSEMBLY (w/o Back Door Tire Carrier)

    Click here

  25. REMOVE NO. 2 BACK DOOR GARNISH RETAINER (w/o Rear View Monitor System)


    1. w/o Back Door Tire Carrier:


      1. B001GXZ

        Remove the 2 screws and No. 2 back door garnish retainer.

  26. REMOVE LOWER BACK DOOR OUTSIDE GARNISH MOULDING LH (w/o Back Door Tire Carrier)

    Click here

  27. REMOVE LOWER BACK DOOR OUTSIDE GARNISH MOULDING RH (w/o Back Door Tire Carrier)


    1. B001FWL

      Detach the 5 claws and remove the moulding.

  28. REMOVE LOWER BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE LH (w/o Back Door Tire Carrier)

    Click here

  29. REMOVE LOWER BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE RH (w/o Back Door Tire Carrier)


    1. Remove the screw.

      B001E35E01
      Text in Illustration
      *1 Double-Sided Tape - -

    2. Detach the 4 claws and remove the lower door garnish sub-assembly outside.

  30. REMOVE GLASS HATCH OPENER SWITCH ASSEMBLY (w/o Back Door Tire Carrier)

    Click here

  31. REMOVE SWITCH COVER (w/o Back Door Tire Carrier)

    Click here

  32. REMOVE NO. 2 BACK DOOR WEATHERSTRIP (w/o Back Door Tire Carrier)


    1. B001FJ8

      Remove the No. 2 back door weatherstrip.

  33. REMOVE BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY LH


    1. B001CKR

      Remove the 2 bolts and back door side female stopper sub-assembly.

  34. REMOVE BACK DOOR NO. 2 STOPPER CUSHION


    1. B001I4Q

      Remove the back door No. 2 stopper cushion.

  35. REMOVE BACK DOOR NO. 1 STOPPER


    1. B001CIQ

      Using a clip remover, detach the 2 claws and remove the back door No. 1 stopper.

  36. REMOVE BACK DOOR PANEL CUSHION (w/o Back Door Tire Carrier)


    1. B001CS8

      Remove the 4 back door panel cushions.

  37. REMOVE BACK WINDOW LOCK ASSEMBLY (w/o Back Door Tire Carrier)

    Click here

  38. REMOVE REAR NO. 1 SPOILER COVER (w/o Back Door Tire Carrier)

    Click here

  39. REMOVE REAR SPOILER COVER RH

    Click here

  40. REMOVE REAR SPOILER SUB-ASSEMBLY


    1. w/o Back Door Tire Carrier:

      Remove the rear spoiler sub-assembly Click here.

    2. w/ Back Door Tire Carrier:

      Remove the rear spoiler sub-assembly Click here.

  41. REMOVE NO. 2 BACK DOOR STIFFENER (w/ Back Door Tire Carrier)

    Click here

  42. REMOVE REAR WASHER NOZZLE SUB-ASSEMBLY

    Click here

  43. REMOVE REAR WIPER ARM

    Click here

  44. REMOVE REAR WIPER MOTOR ASSEMBLY

    Click here

  45. REMOVE NO. 1 BACK WINDOW WIPER MOTOR BRACKET (w/ Back Door Tire Carrier)


    1. B001FQK

      Using a clip remover, detach the clamp.

    2. Remove the 3 bolts.

    3. Using a clip remover, detach the 2 clips and remove the No. 1 back window wiper motor bracket.

  46. REMOVE BACK DOOR LOCK STRIKER COVER (w/o Back Door Tire Carrier)

  47. REMOVE BACK WINDOW STAY ASSEMBLY LH (w/o Back Door Tire Carrier)

    Click here

  48. REMOVE BACK WINDOW STAY ASSEMBLY RH (w/o Back Door Tire Carrier)

    Tech Tips

    Use the same procedure described for the LH side.

  49. REMOVE BACK DOOR STAY BOLT (w/o Back Door Tire Carrier)


    1. B001E0LE01
      Text in Illustration
      *A for RH Side
      *B for LH Side

      Remove the 2 back door stay bolts.

  50. REMOVE BACK DOOR GLASS (w/o Back Door Tire Carrier)

    Click here

  51. REMOVE BACK DOOR CUSHION (w/ Back Door Tire Carrier)


    1. B001IE2

      Remove the 3 back door cushions.

  52. REMOVE REAR BUMPER BAR PLATE

    Click here

  53. REMOVE BACK DOOR CHECK

    Note


    • If the back door check is detached from a ball joint, do not reuse it as the connection with the ball joint will be loose, resulting in the back door check falling off.

    • If the back door check is detached from a ball joint, it becomes non-reusable. Therefore, do not detach the back door check from a ball joint unless replacing it.


    1. B001CBX

      Remove the 2 bolts.

    2. Using a clip remover, detach the clip and remove the back door check with back door lower damper stay bracket.

    3. B001GA3

      Detach the wire harness clamp.

    4. Remove the 3 bolts and back door check with back door lower damper stay bracket.

  54. REMOVE BACK DOOR LOWER DAMPER STAY BRACKET LH

    Note


    • If the back door check is detached from a ball joint, do not reuse it as the connection with the ball joint will be loose, resulting in the back door check falling off.

    • If the back door check is detached from a ball joint, it becomes non-reusable. Therefore, do not detach the back door check from a ball joint unless replacing it.

    • The back door lower damper stay bracket on the back door side cannot be removed from the back door check. Therefore, if the back door check or back door damper stay bracket is replaced, prepare a new back door check and back door damper stay bracket.


    1. Bumper side:


      1. B001G2HE01
        Text in Illustration
        *1 Protective Tape

        Using a screwdriver, remove the stop ring as shown in the illustration, and then remove the back door check.

        Note

        Tape the screwdriver tip before use.

  55. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. w/o Back Door Tire Carrier:

      Remove the back door outside garnish Click here.

    2. w/ Back Door Tire Carrier:

      Remove the back door outside garnish Click here.

  56. REMOVE LICENSE PLATE LIGHT CORD (w/o Entry and Start System)


    1. w/o Back Door Tire Carrier:

      Remove the license plate light cord Click here.

    2. w/ Back Door Tire Carrier:

      Remove the license plate light cord Click here.

  57. REMOVE NO. 1 BACK DOOR GARNISH RETAINER (w/o Back Door Tire Carrier)

    Click here

  58. REMOVE REAR LICENSE LIGHT COVER (w/ Back Door Tire Carrier)

    Click here

  59. REMOVE BACK DOOR ELECTRICAL KEY SWITCH (w/o Back Door Tire Carrier)

    Click here

  60. REMOVE BACK DOOR ELECTRICAL KEY SWITCH (w/ Back Door Tire Carrier)

    Click here

  61. REMOVE LICENSE PLATE LIGHT ASSEMBLY


    1. w/o Back Door Tire Carrier:

      Remove the license plate light Click here.

    2. w/ Back Door Tire Carrier:

      Remove the license plate light Click here.