REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH


    1. B001H9E

      Using moulding remover A, detach the 3 claws and remove the rear door inside handle bezel as shown in the illustration.

  3. REMOVE ASSIST GRIP COVER LH


    1. B001GRL

      Using moulding remover A, detach the 8 claws and remove the assist grip cover.

  4. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B001F5C

      Remove the 3 screws.

    2. Using a clip remover, detach the 9 clips.

    3. B001GI0

      Pull out the rear door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    4. Raise the rear door trim board sub-assembly to detach the 4 claws and remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

    5. B001H3B

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly as shown in the illustration.

    6. B001GOTE04
      Text in Illustration
      *A for 14 Speakers
      *B for 9 Speakers

      Disconnect each connector.

    7. B001CBN

      Using a screwdriver, detach the claw and remove the clamp.

  5. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. B001HUR

      Using a screwdriver, detach the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.

  6. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

    Click here

  7. REMOVE REAR REFLEX REFLECTOR ASSEMBLY


    1. B001HTL

      Detach the 2 claws and remove the rear reflex reflector assembly.

  8. REMOVE REAR DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

    Click here

  9. REMOVE NO. 2 INTERIOR ILLUMINATION LIGHT SUB-ASSEMBLY

    Click here

  10. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B001DOR

      Remove the 8 screws and rear door armrest.

    2. B001EL4

      Remove the 2 screws.

    3. Detach the guide and 2 claws and remove the rear door inside handle sub-assembly from the rear door trim board sub-assembly.

  11. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (for 14 Speakers)

    Click here

  12. REMOVE REAR SPEAKER SET

    Click here

  13. REMOVE REAR DOOR SERVICE HOLE COVER


    1. B001G8S

      Disconnect the connector.

    2. Detach the 3 clamps, move the wire harness out of the way and remove the service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  14. REMOVE REAR DOOR GLASS RUN LH


    1. B001D03

      Remove the rear door glass run.

  15. REMOVE REAR DOOR FRAME GARNISH LH


    1. B001F8G

      Detach the clip and remove the rear door frame garnish.

  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. B001DZIE01
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

    2. Remove the 2 bolts and screw.

    3. Remove the rear door window division bar sub-assembly.

    4. Remove the temporary bolt from the rear door window division bar sub-assembly.

  17. REMOVE REAR DOOR QUARTER WINDOW GLASS LH


    1. B001GGF

      Remove the rear door quarter window glass and rear door quarter window weatherstrip as a unit as shown in the illustration.

  18. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP LH


    1. B001HA0

      Remove the rear door quarter window weatherstrip from the rear door quarter window glass.

  19. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. Connect the cable to the negative (-) battery terminal and rear power window regulator motor connector.

    2. Connect the power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the power window regulator switch assembly and rear power window regulator motor connectors.

    4. Disconnect the cable from the negative (-) battery terminal.

      Note


      • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    5. B001DMR

      Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    6. B001HBDE03

      Remove the rear door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the door glass.

  20. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY LH


    1. B001F7WE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver, remove the rear door glass channel sub-assembly.

      Tech Tips

      Tape the screwdriver tip before use.

  21. REMOVE REAR DOOR GLASS CHANNEL FILLER


    1. Remove the rear door glass channel filler.

  22. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY LH


    1. B001DUAE06
      Text in Illustration
      *1 Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall and cause damage.

    2. Remove the 3 bolts.

    3. Remove the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  23. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  24. REMOVE REAR DOOR LOCK ASSEMBLY LH

    Click here

  25. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. B001COCE03
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Using a screwdriver, detach the claw.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001GKEE04
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Remove the rear door lock remote control cable assembly.

  26. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. B001DPQE03
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Using a screwdriver, detach the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001D0PE02
      Text in Illustration
      *A w/ Double Locking System
      *B w/o Double Locking System

      Remove the rear door inside locking cable assembly.

  27. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. B001ERA

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Detach the claw and remove the rear door outside handle cover.

  28. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B001G9D

      Move the lever in the direction indicated by the arrow in the illustration.

    2. B001FDC

      Remove the rear door outside handle assembly as shown in the illustration.

  29. REMOVE REAR DOOR NO. 1 OUTSIDE HANDLE PAD LH


    1. B001ING

      Detach the 3 claws and remove the rear door No. 1 outside handle pad.

  30. REMOVE REAR DOOR NO. 2 OUTSIDE HANDLE PAD LH


    1. B001H04

      Detach the 2 claws and remove the rear door No. 2 outside handle pad.

  31. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B001EMK

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to detach the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove the rear door outside handle frame sub-assembly.

  32. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH


    1. B001DMO

      Using a clip remover, detach the 6 clips and guide and remove the rear door No. 2 weatherstrip as shown in the illustration.

  33. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. B001DFB

      Remove the bolt, 2 nuts and rear door check assembly.

  34. REMOVE REAR DOOR WEATHERSTRIP LH


    1. B001H0W

      Using a clip remover, detach the 19 clips and guide and remove the rear door weatherstrip.

  35. REMOVE REAR DOOR BELT MOULDING LH

    Click here

  36. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  37. REMOVE NO. 2 BLACK OUT TAPE LH

    Click here

  38. REMOVE REAR DOOR LOWER OUTSIDE STRIPE LH

    Click here

  39. REMOVE BLACK OUT TAPE LH

    Click here

  40. REMOVE REAR DOOR OUTSIDE STRIPE LH

    Click here

  41. REMOVE REAR DOOR PANEL CUSHION


    1. B001CH7

      Using a clip remover, detach the clip and remove the door panel cushion.