FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH


    1. B001DZH

      Detach the 2 clips and remove the front door lower frame bracket garnish LH.

  3. REMOVE NO. 2 DOOR INSIDE HANDLE BEZEL LH


    1. B001DRD

      Using a moulding remover, detach the 3 claws and remove the inside handle bezel as shown in the illustration.

  4. REMOVE ASSIST GRIP COVER LH


    1. B001EJA

      Using moulding remover A, detach the 8 claws and remove the assist grip cover.

  5. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B001H4A

      Remove the 3 screws.

    2. Remove the 12 clips.

    3. A01XD0BE01
      Text in Illustration
      *1 Reference Boss

      Pull out the front door trim board sub-assembly in the direction indicated by the arrow in the illustration.

    4. Raise the front door trim board sub-assembly to detach the 4 claws and remove the front door trim board sub-assembly together with the front door inner glass weatherstrip LH.

    5. B001HYI

      Disconnect the 2 connectors.

    6. w/ Seat Position Memory System:


      1. B001G0W

        Disconnect the connectors.

    7. B001H2K

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.

  6. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH


    1. B001HZ5

      Using a screwdriver, detach the 4 claws and remove the front door inner glass weatherstrip from the front door trim board sub-assembly as shown in the illustration.

  7. REMOVE FRONT REFLEX REFLECTOR ASSEMBLY


    1. B001FXH

      Detach the 2 claws and remove the front reflex reflector assembly.

  8. REMOVE FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

    Click here

  9. REMOVE NO. 2 INTERIOR ILLUMINATION LIGHT SUB-ASSEMBLY

    Click here

  10. REMOVE SEAT MEMORY SWITCH (w/ Seat Position Memory System)

    Click here

  11. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY (for Driver Side)


    1. B001DY5

      Remove the 3 screws and the multiplex network master switch assembly.

  12. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY (for Front Passenger Side)

    Click here

  13. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B001GN5

      Remove the 8 screws and door assist grip assembly LH.

    2. B001F1G

      Remove the 2 screws.

    3. Detach the guide and 2 claws and remove the front door inside handle sub-assembly from the front door trim board sub-assembly.

  14. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  15. REMOVE SIDE AIRBAG SENSOR ASSEMBLY LH

    Click here

  16. REMOVE FRONT DOOR SERVICE HOLE COVER LH


    1. B001HVX

      Remove the bolt.

    2. Detach the 2 clamps, move the wire harness out of the way and remove the service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the door.

  17. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY LH

    Click here

  18. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

      Note


      • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    4. B001H1Y

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the door glass to fall.

    5. A01XJF2E05

      Remove the front door glass sub-assembly as indicated by the arrows in the order shown in the illustration.

      Note

      Do not damage the door glass.

  19. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. A01XIGCE10
      Text in Illustration
      *1 Temporary Bolt

      Disconnect the connector.

    2. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

    3. Remove the 5 bolts.

    4. Remove the front door window regulator sub-assembly.

    5. Remove the temporary bolt from the front door window regulator sub-assembly.

  20. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

    Click here

  21. REMOVE FRONT DOOR GLASS RUN LH


    1. B001GR3

      Remove the front door glass run.

  22. REMOVE REAR DOOR FRAME GARNISH LH


    1. B001GIV

      Detach the clip and remove the door frame garnish.

  23. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH


    1. B001CSB

      Remove the bolt and front door rear lower frame sub-assembly as shown in the illustration.

  24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B001IK5

      Remove the hole plug.

    2. B001GCB

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  25. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (for Driver Side)


    1. B001CRW

      Using a screwdriver, detach the claw and remove the front door outside handle cover.

  26. REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Front Passenger Side)


    1. B001FSW

      Remove the hole plug.

    2. B001EZN

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover.

      Tech Tips

      The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  27. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. w/ Entry and Start System:


      1. B001EC7

        Detach the 2 claws.

      2. Disconnect the connector.

    2. B001E2V

      Move the lever in the direction indicated by the arrow in the illustration.

    3. B001EJH

      Remove the front door outside handle assembly as shown in the illustration.

  28. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD LH


    1. B001ESW

      Detach the 3 claws and remove the front door front outside handle pad.

  29. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD LH


    1. B001F16

      Detach the 2 claws and remove the front door rear outside handle pad.

  30. REMOVE FRONT DOOR LOCK ASSEMBLY LH

    Click here

  31. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. B001G88

      Remove the front door lock remote control cable assembly.

  32. REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. B001CHG

      Using a screwdriver, detach the 3 claws.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B001FZP

      Remove the front door inside locking cable assembly.

  33. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. w/ Entry and Start System:


      1. B001HHW

        Disconnect the connector.

      2. Detach the clamp and remove the front door No. 2 wire.

    2. B001HBG

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Slide the front door outside handle frame sub-assembly to detach the door handle nut and claw of the front door outside handle frame sub-assembly, and then remove the front door outside handle frame sub-assembly.

  34. REMOVE FRONT DOOR NO. 2 WIRE LH (w/ Entry and Start System)


    1. B001CTA

      Detach the 4 clamps and remove the front door No. 2 wire.

  35. REMOVE FRONT DOOR LOCK OPEN ROD LH


    1. A01XH8XE05

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  36. REMOVE FRONT DOOR NO. 2 STIFFENER CUSHION


    1. A01XK8GE05
      Text in Illustration
      *1 Double-sided Tape

      Remove the 2 bolts.

    2. Detach the 2 claws and remove the front door No. 2 stiffener cushion.

  37. REMOVE FRONT DOOR CHECK ASSEMBLY LH


    1. B001HR3

      Remove the bolt, 2 nuts and front door check assembly.

  38. REMOVE FRONT DOOR WEATHERSTRIP LH


    1. B001EIJ

      Using a clip remover, detach the 21 clips and remove the front door weatherstrip.

  39. REMOVE FRONT DOOR BELT MOULDING LH

    Click here

  40. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  41. REMOVE NO. 1 BLACK OUT TAPE LH

    Click here

  42. REMOVE FRONT DOOR OUTSIDE STRIPE LH

    Click here

  43. REMOVE LOWER FRONT DOOR OUTSIDE STRIPE LH

    Click here

  44. REMOVE FRONT DOOR PANEL CUSHION


    1. B001CS2

      Using a clip remover, detach the clip and remove the door panel cushion.