BACK DOOR GLASS(w/ Back Door Tire Carrier) INSTALLATION

PROCEDURE


  1. INSTALL BACK WINDOW GLASS CLIP LH


    1. A01XD8SE01
      Text in Illustration
      *a Backside
      *b Ceramic Notch

      Apply Primer G to the glass where the clip will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from a new clip. Install a clip to the glass at the locations shown in the illustration.

  2. INSTALL BACK WINDOW GLASS CLIP RH


    1. A01XIO6E01
      Text in Illustration
      *a Backside
      *b Ceramic Notch

      Apply Primer G to the glass where the clip will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from a new clip. Install a clip to the glass at the locations shown in the illustration.

  3. INSTALL BACK DOOR GLASS ADHESIVE DAM

    A01XGZPE01
    Text in Illustration
    *a Backside
    *b Ceramic Notch

    1. Apply Primer G to the glass where the dam will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from 2 new dams. Install the 2 dams to the glass at the locations shown in the illustration.

  4. INSTALL BACK WINDOW OUTSIDE MOULDING

    A01XHJEE02
    Text in Illustration
    *1 Primer G
    *a Backside

    1. Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)

  5. INSTALL BACK DOOR GLASS


    1. A01XJHYE01
      Text in Illustration
      *a Matchmark

      Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing a new glass. When reusing the glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the clips are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A01XF8QE01
      Text in Illustration
      *1 Primer M
      *2 Adhesive
      *a CORRECT
      *b INCORRECT

      Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A01XLCSE01
      Text in Illustration
      *1 Primer G -
      *a Backside *b Adhesive Center Line
      Standard
      Area Specified Condition
      a 13.0 mm (0.512 in.)
      b 7.0 mm (0.276 in.)
      c 37.6 mm (1.48 in.)
      d 8.0 mm (0.315 in.)
      e 13.4 mm (0.528 in.)

      Tech Tips

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. Apply adhesive to the back door glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the back door glass as shown in the illustration.

        A01XCBWE02
        Text in Illustration
        *1 Adhesive - -
        *a Backside *b Adhesive Center Line
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 13.0 mm (0.512 in.)
        d 37.6 mm (1.48 in.)
        e 13.4 mm (0.528 in.)
        f 7.0 mm (0.276 in.)

    5. Install the back door glass to the vehicle body.


      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

        Note


        • Allow the primer coating to dry for 3 minutes or more.

        • Check that the clips are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and glass.

      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely installed to the vehicle body.

      3. Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive to any areas where the amount of adhesive is inadequate.

        Note

        Do not drive the vehicle within the time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

      4. Connect the connectors.

  6. CHECK FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL BACK WINDOW UPPER OUTSIDE MOULDING


    1. Apply Primer G to the glass where the moulding will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from 2 new upper outside mouldings. Install the 2 moulding to the glass at the locations shown in the illustration.

      A01XK4ZE02
      Text in Illustration
      *1 Back Window Upper Outside Moulding LH *2 Back Window Upper Outside Moulding RH
      *a Ceramic Notch - -

  8. INSTALL NO. 1 BACK WINDOW WIPER MOTOR BRACKET

    Click here

  9. INSTALL REAR WIPER MOTOR ASSEMBLY

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  10. INSTALL REAR WIPER ARM

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  11. INSTALL REAR SPOILER SUB-ASSEMBLY

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  12. INSTALL REAR SPOILER COVER RH

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  13. INSTALL BACK DOOR INSIDE HANDLE SUB-ASSEMBLY (for Face to Face Seat Type)

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  14. INSTALL BACK DOOR TRIM PANEL ASSEMBLY

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  15. INSTALL BACK DOOR INSIDE HANDLE BEZEL (for Face to Face Seat Type)

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  16. INSTALL TOOL CASE

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  17. INSTALL UPPER TOOL BOX PANEL SUB-ASSEMBLY

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  18. INSTALL BACK DOOR TRIM COVER

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  19. INSTALL BACK DOOR SIDE GARNISH LH

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  20. INSTALL BACK DOOR SIDE GARNISH RH

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  21. INSTALL BACK DOOR CENTER GARNISH

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  22. INSTALL NO. 2 SPARE WHEEL COVER

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  23. INSTALL SPARE TIRE

  24. INSTALL SPARE WHEEL COVER

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  25. INSTALL SPARE WHEEL COVER PAD

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