WINDSHIELD GLASS

INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP

Tech Tips

Perform the following procedures if replacing any No. 3 windshield outside moulding clips.

Install a nose piece to an air riveter or hand riveter.
Insert the mandrel part of a new No. 3 windshield outside moulding clip into the nose piece.

Using the riveter, install the No. 3 windshield outside moulding clips shown in the illustration.

Tech Tips

If the clip cannot be cut, pull it once and cut it.

Note

Do not pry the clip with the riveter as this will cause damage to the riveter and mandrel.

Text in Illustration
*1	Riveter
*2	Mandrel
*a	INCORRECT
*b	CORRECT

Note

Confirm that the clips are seated properly against the moulding.
Do not tilt the riveter when installing the clip to the moulding.
Do not leave any space between the clip head and moulding.

Text in Illustration
*1	Riveter
*a	INCORRECT
*b	CORRECT

Note

Do not leave any space between the moulding and body. Firmly hold together the 2 items while installing the clip.

Text in Illustration
*1	Riveter
*a	INCORRECT
*b	CORRECT

INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP

Install the 5 No. 1 moulding clips.

Tech Tips

Use the same procedure to install the 5 No. 1 moulding clips on the other side.

INSTALL NO. 1 WINDSHIELD GLASS STOPPER

Text in Illustration
*1	No. 1 Windshield Glass Stopper
*2	Vehicle Body

Install 2 new stoppers to the vehicle body as shown in the illustration.

INSTALL NO. 2 WINDSHIELD GLASS STOPPER

Apply Primer G to the glass where the stopper will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Install 2 new stoppers to the glass as shown in the illustration.

Text in Illustration
*1	Windshield Glass	-	-
*a	Backside	*b	Ceramic Notch
*c	Ceramic Line	*d	Center

Standard

Area	Specified Condition
a	14.1 mm (0.555 in.)

INSTALL WINDSHIELD OUTSIDE MOULDING

Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

Note

Allow the primer coating to dry for 3 minutes or more.
Do not coat the adhesive with Primer G.
Throw away any leftover primer.

Text in Illustration
*a	Backside	-	-

Standard

Area	Specified Condition
a	6.9 mm (0.271 in.)

Remove the peeling paper from a new windshield outside moulding and install the moulding as shown in the illustration.

INSTALL WINDSHIELD GLASS ADHESIVE DAM

Apply Primer G to the glass where the new adhesive dam will be installed.
Note
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.

Text in Illustration
*a	Backside	*b	Ceramic Notch
*c	Dam Center Line	*d	Adhesive Center Line

Standard

Area	Specified Condition
a	6.5 mm (0.256 in.)

INSTALL WINDSHIELD GLASS

Text in Illustration
*a	Matchmark

Position the glass.
1. Using suction cups, place the glass in the correct position.
2. Check that the entire contact surface of the glass rim is perfectly even.
3. Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.
  Tech Tips
  - Placing matchmarks is only necessary when installing new glass. When reusing the glass, matchmarks should already be present.
  - When reusing the glass, check and correct the matchmark positions.
  Note
  
  Check that the stoppers are attached to the vehicle body correctly.
4. Using suction cups, remove the glass.

Text in Illustration
*1	Primer M
*2	Adhesive
*a	CORRECT
*b	INCORRECT

Using a brush, apply Primer M to the exposed part of the vehicle body.

Note

Allow the primer to dry for 3 minutes or more.
Do not apply primer to the adhesive.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the glass.

Text in Illustration
*a	Backside	*b	Adhesive Center Line

Standard

Area	Specified Condition
a	9.5 mm (0.374 in.)
b	3.0 mm (0.118 in.)
c	8.0 mm (0.315 in.)
d	7.0 mm (0.276 in.)

Tech Tips

If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Note

Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the glass.

Adhesive
Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of a cartridge nozzle as shown in the illustration.

Tech Tips

After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

Load a sealer gun with the cartridge.

Apply adhesive to the glass as shown in the illustration.

Text in Illustration
*1	Adhesive	-	-
*a	Backside	*b	Adhesive Center Line

Standard

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	9.5 mm (0.374 in.)
d	3.0 mm (0.118 in.)

Text in Illustration
*a	Matchmark

Install the glass to the vehicle body.

Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
Lightly press the outer surface of the glass to ensure that it is securely installed to the vehicle body.
Note
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.

Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

Note

Do not drive the vehicle within the time written in the table below.

Minimum Time

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

w/ Windshield Deicer System:

Connect the windshield deicer connector.

CHECK FOR LEAK AND REPAIR

Conduct a leak test after the adhesive has completely hardened.
Seal any leaks with auto glass sealer.

INSTALL ROOF HEADLINING ASSEMBLY

for 5 Door:
1. Return the roof headlining to its original position. Refer to the following procedures Click here.
for 3 Door:
1. Return the roof headlining to its original position. Refer to the following procedures Click here.