FRONT CONSOLE BOX(w/ Refrigerated Cool Box) DISASSEMBLY

PROCEDURE

1. REMOVE COOL BOX CONSOLE COMPARTMENT DOOR SUB-ASSEMBLY

   
   

   1. 

      Remove the 6 screws and console compartment door sub-assembly.

2. REMOVE COOLING BOX DOOR HINGE SUB-ASSEMBLY

   
   

   1. 

      Remove the 6 screws.

   2. 

      Protective Tape

      Put protective tape around the instrument side panel.

   3. Using a moulding remover, detach the 5 claws.

   4. 

      Remove the 4 screws the console compartment door hinge sub-assembly.

3. REMOVE CONSOLE BOX REGISTER ASSEMBLY

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4. REMOVE COOLING BOX ASSEMBLY

   
   

   1. 

      Remove the 6 screws.

   2. Detach the 12 claws and remove the cooling box assembly.

5. REMOVE COOLING BOX AMPLIFIER ASSEMBLY

   
   

   1. 

      Remove the 2 screws.

   2. Disconnect the connector and remove the cooling box amplifier assembly.

6. REMOVE NO. 3 COOLER UNIT DRAIN HOSE

   
   

   1. 

      Remove the No. 3 cooler unit drain hose.

7. REMOVE NO. 1 COOLER WIRING HARNESS SUB-ASSEMBLY

   
   

   1. Remove the packing.

   2. 

      Disconnect the 3 connectors and remove the No. 1 cooler wiring harness sub-assembly.

8. REMOVE COOLER CONTROL SWITCH SUB-ASSEMBLY

   
   

   1. 

      Detach the 2 claws and remove the cooler control switch sub-assembly.

9. REMOVE COOLING UNIT DOOR

   
   

   1. Remove the packing.

   2. 

      Remove the 8 screws, 2 bolts and cooling unit door.

10. REMOVE NO. 2 COOLER EVAPORATOR SUB-ASSEMBLY

    
    

    1. 

       Remove the 3 screws, 5 bolts and air duct.

    2. Remove the 5 holding springs.

    3. 

       Remove the 4 bolts.

    4. 

       Remove the cooling unit case.

    5. 

       Remove the cooler evaporator assembly.

    6. 

       Detach the 2 claws.

    7. 

       Loosen the 2 nuts and remove the No. 1 liquid tube, cooler magnet valve assembly and No. 2 cooler evaporator sub-assembly.

11. REMOVE COOL BOX BLOWER WITH FAN MOTOR SUB-ASSEMBLY