VISCOUS HEATER MAGNET CLUTCH(for 1GD-FTV) INSTALLATION

PROCEDURE


  1. INSTALL VISCOUS HEATER WITH MAGNET CLUTCH ASSEMBLY

    B001GMC

    1. Temporarily install the viscous heater with magnet clutch assembly with the 2 bolts.

    2. Connect the connector.

  2. CONNECT HEATER WATER INLET HOSE

    B001IAPE02
    Text in Illustration
    *a View A
    *b Paint Marking (Red)
    *c Clip Installation Angle (40°)
    *d Rib

    1. Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water inlet hose and install the clip within the range shown in the illustration.

      Note

      Do not apply excessive force to the heater water inlet hose.

  3. CONNECT HEATER WATER OUTLET HOSE

    B001DBAE02
    Text in Illustration
    *a View A
    *b Paint Marking (Red)
    *c Clip Installation Angle (40°)
    *d Rib

    1. Align the rib of the viscous heater with magnet clutch assembly with the marking (red). Connect the heater water outlet hose and install the clip within the range shown in the illustration.

      Note

      Do not apply excessive force to the heater water outlet hose.

  4. INSTALL FAN SHROUD

    Click here

  5. INSTALL VISCOUS HEATER V BELT


    1. Remove the viscous heater V belt Click here.

  6. TIGHTEN VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY

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    1. Tighten the 2 bolts.

      Torque:
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

  7. CONNECT OIL COOLER HOSE (for Automatic Transmission)

    Click here

  8. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    Click here

  9. INSTALL NO. 1 INTERCOOLER AIR HOSE

    Click here

  10. INSTALL NO. 2 RADIATOR HOSE

    Click here

  11. INSTALL NO. 2 INTERCOOLER AIR HOSE

    Click here

  12. INSTALL NO. 1 RADIATOR HOSE

    Click here

  13. INSTALL NO. 3 ENGINE WIRE (for Cold Area)

    Click here

  14. ADD ENGINE COOLANT

    Click here

  15. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Cold Area)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  17. INSPECT FOR COOLANT LEAK

    Click here

  18. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here