CONDENSER REMOVAL

PROCEDURE

1. DRAIN ENGINE COOLANT

   
   

   1. for 1GR-FE:

      Drain the engine coolant Click here.

   2. for 2TR-FE:

      Drain the engine coolant Click here.

   3. for 1KD-FTV:

      Drain the engine coolant Click here.

   4. for 5L-E:

      Drain the engine coolant Click here.

   5. for 1GD-FTV:

      Drain the engine coolant Click here.

2. REMOVE RADIATOR ASSEMBLY

   
   

   1. for 1GR-FE:

      Remove the radiator assembly Click here.

   2. for 2TR-FE:

      Remove the radiator assembly Click here.

   3. for 1KD-FTV:

      Remove the radiator assembly Click here.

   4. for 5L-E:

      Remove the radiator assembly Click here.

   5. for 1GD-FTV:

      Remove the radiator assembly Click here.

3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

   Click here

4. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

   
   
   1. 

      Text in Illustration

      *A	for 1GR-FE
      *B	for 2TR-FE, for 1GD-FTV
      *C	for 1KD-FTV, for 5L-E

      Remove the bolt and disconnect the discharge hose sub-assembly from the cooler condenser assembly.

      Note

      
      

      • When removing the bolt, do not allow any tools to contact the pipe.

      • When removing the bolt, hold a part of the pipe near the connector.

   2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

5. DISCONNECT AIR CONDITIONING TUBE ASSEMBLY

   
   

   1. 

      Remove the bolt and disconnect the air conditioning tube assembly from the cooler condenser assembly.

      Note

      
      

      • When removing the bolt, do not allow any tools to contact the pipe.

      • When removing the bolt, hold a part of the pipe near the connector.

   2. Remove the O-ring from the air conditioning tube assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

6. DISCONNECT NO. 1 COOLER CONDENSER BRACKET

   
   

   1. 

      Remove the bolt and disconnect the No. 1 cooler condenser bracket.

7. DISCONNECT NO. 2 COOLER CONDENSER BRACKET

   
   

   1. 

      Remove the bolt and disconnect the No. 2 cooler condenser bracket.

8. REMOVE COOLER CONDENSER ASSEMBLY

   
   

   1. 

      Remove the 3 bolts and cooler condenser assembly as shown in the illustration.

9. REMOVE COOLER DRYER

   
   

   1. 

      Using a 14 mm socket hexagon wrench, remove the cap from the modulator.

   2. 

      Remove the O-ring from the cap.

   3. 

      Using pliers, remove the cooler dryer.