COMPRESSOR(for 1KD-FTV) INSTALLATION

PROCEDURE


  1. INSTALL COOLER COMPRESSOR ASSEMBLY

    B001HZ9E04
    Text in Illustration
    *A except Cold Area Specification Vehicles
    *B for Cold Area Specification Vehicles

    1. Temporarily install the cooler compressor with the 4 bolts.

      Tech Tips

      Tighten the bolts in the order shown in the illustration.

    2. Tighten the 4 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the cooler compressor.

  2. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. Remove the attached vinyl tape from the hose.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the suction hose.

    4. Connect the suction hose to the cooler compressor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the attached vinyl tape from the hose.

    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose.

    4. Connect the discharge hose to the cooler compressor with the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  4. INSTALL NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY (w/ Viscous Heater)

    Click here

  5. INSTALL VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (w/ Viscous Heater)

    Click here

  6. INSTALL FAN AND GENERATOR V BELT

    Click here

  7. INSTALL COMPRESSOR OUTLET ELBOW

    Click here

  8. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  9. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  10. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  11. INSTALL NO. 1 AIR CLEANER HOSE

    Click here

  12. INSTALL BATTERY TRAY

  13. INSTALL BATTERY

  14. INSTALL BATTERY HOLD DOWN CLAMP

    Click here

  15. INSTALL RADIATOR RESERVOIR


    1. Connect the No. 2 water by-pass hose to the radiator reservoir.

    2. Connect the No. 1 water by-pass hose to the fan shroud and attach the 2 clamps.

    3. Install the radiator reservoir assembly with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  17. ADD ENGINE COOLANT

    Click here

  18. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  19. CHARGE REFRIGERANT

    Click here

  20. WARM UP ENGINE

    Click here

  21. CHECK FOR REFRIGERANT GAS LEAK

    Click here

  22. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here