COMPRESSOR(for 1KD-FTV) REMOVAL

PROCEDURE


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. Click here

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  5. DRAIN ENGINE COOLANT

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  6. REMOVE RADIATOR RESERVOIR


    1. B001DET

      Disconnect the No. 1 water by-pass hose and detach the 2 clamps from the fan shroud.

    2. Disconnect the No. 2 water by-pass hose from the radiator reservoir.

    3. Remove the 3 bolts and radiator reservoir.

  7. REMOVE BATTERY HOLD DOWN CLAMP

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  8. REMOVE BATTERY

  9. REMOVE BATTERY TRAY

  10. REMOVE NO. 1 AIR CLEANER HOSE

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  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

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  12. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  13. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  14. REMOVE FAN AND GENERATOR V BELT

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  15. REMOVE COMPRESSOR OUTLET ELBOW

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  16. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (for Cold Area Specification Vehicles)

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  17. REMOVE NO. 1 VISCOUS HEATER BRACKET SUB-ASSEMBLY (for Cold Area Specification Vehicles)

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  18. REMOVE NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. B001F7CE01
      Text in Illustration
      *A except Model Code KDJ150L-GKFEYV, KDJ150L-GKAEYV for LHD
      *B Model Code KDJ150L-GKFEYV, KDJ150L-GKAEYV
      *C for Cold Area Specification Vehicles

      Remove the bolt and disconnect the discharge hose from the cooler compressor.

    2. Remove the O-ring from the discharge hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  19. REMOVE NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. B001GK2E01
      Text in Illustration
      *A except Model Code KDJ150L-GKFEYV, KDJ150L-GKAEYV for LHD
      *B Model Code KDJ150L-GKFEYV, KDJ150L-GKAEYV
      *C for Cold Area Specification Vehicles

      Remove the bolt and disconnect the suction hose.

    2. Remove the O-ring from the suction hose.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

  20. REMOVE COOLER COMPRESSOR ASSEMBLY


    1. Disconnect the connector.

    2. B001HZ9E03
      Text in Illustration
      *A except Cold Area Specification Vehicles
      *B for Cold Area Specification Vehicles

      Remove the 4 bolts and cooler compressor.