REAR AIR CONDITIONING UNIT INSTALLATION

PROCEDURE


  1. INSTALL REAR ROOF NO. 1 AIR DUCT


    1. Install the duct with the 4 clips.

  2. INSTALL REAR ROOF NO. 2 AIR DUCT


    1. Install the duct with the clip.

  3. INSTALL REAR ROOF NO. 3 AIR DUCT


    1. Install the duct with the clip.

  4. INSTALL REAR ROOF NO. 4 AIR DUCT


    1. Install the duct with the clip.

  5. INSTALL REAR ROOF NO. 5 AIR DUCT


    1. Install the duct with the clip.

  6. INSTALL REAR COOLING UNIT ASSEMBLY


    1. Install the rear cooling unit to the vehicle with the 5 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    2. Connect the 3 connectors.

    3. Attach the 3 clamps.

  7. INSTALL REAR ROOF NO. 1 AIR DUCT


    1. Insert the upper part of the duct into the roof side duct and, using that point as a pivot point, swing the duct into place and install it to the rear cooling unit.

    2. Attach the 2 claws to install the cooler plate.

  8. INSTALL REAR SIDE NO. 3 AIR DUCT


    1. Install the duct with the 2 clips.

  9. INSTALL REAR SIDE NO. 2 AIR DUCT


    1. Install the duct with the 2 clips and attach the clamp.

  10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Click here

  11. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY


    1. Remove the attached vinyl tape from the pipe.

    2. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube and accessory assembly.

    3. Install the 2 O-rings to the air conditioning tube and accessory assembly.

    4. Connect the air conditioning tube and accessory assembly.

    5. Install the bolt.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }
    6. Connect the heater water inlet hose and heater water outlet hose.

    7. Using pliers, grip the claws of the clips and slide the 2 clips.

  12. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY RH

    Click here

  13. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH

    Click here

  14. INSTALL ASSIST GRIP SUB-ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  15. INSTALL ASSIST GRIP PLUG (w/ Rear No. 2 Seat)

    Click here

  16. INSTALL FRONT DECK SIDE TRIM COVER RH (w/ Tonneau Cover)

    Click here

  17. INSTALL NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover)

    Click here

  18. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK

    Click here

  19. INSTALL REAR NO. 1 LAP BELT OUTER ANCHOR COVER SEAT

    Click here

  20. INSTALL REAR FLOOR CARPET ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  21. INSTALL FLOOR SIDE RAIL RH (w/ Deck Rail)

    Click here

  22. INSTALL FLOOR SIDE RAIL LH (w/ Deck Rail)

    Click here

  23. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE (w/o Rear No. 2 Seat)

    Click here

  24. INSTALL NO. 1 DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  25. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER (w/o Rear No. 2 Seat)

    Click here

  26. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here

  27. INSTALL OUTER LAP BELT ANCHOR COVER

    Click here

  28. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  29. INSTALL REAR DOOR SCUFF PLATE RH

    Click here

  30. INSTALL QUARTER SCUFF PLATE RH (w/ Rear No. 2 Seat)

    Click here

  31. INSTALL NO. 1 REAR FLOOR STEP COVER (w/ Rear No. 2 Seat)

    Click here

  32. INSTALL REAR NO. 1 SEATBACK ASSEMBLY


    1. for 60/40 Split Double-folding Seat Type LH Side:

      Install the rear No. 1 seatback assembly Click here.

    2. for 60/40 Split Double-folding Seat Type RH Side:

      Install the rear No. 1 seatback assembly Click here.

  33. INSTALL REAR NO. 2 SEAT ASSEMBLY


    1. for Manual Seat:

      Install the rear No. 2 seat assembly Click here.

    2. for Power Seat:

      Install the rear No. 2 seat assembly Click here.

    3. for Face to Face Seat Type:

      Install the rear No. 2 seat assembly Click here.

  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  35. ADD ENGINE COOLANT


    1. for 1GR-FE:

      Add engine coolant Click here.

    2. for 2TR-FE:

      Add engine coolant Click here.

    3. for 1KD-FTV:

      Add engine coolant Click here.

    4. for 5L-E:

      Add engine coolant Click here.

    5. for 1GD-FTV:

      Add engine coolant Click here.

  36. CHARGE REFRIGERANT

    Click here

  37. WARM UP ENGINE

    Click here

  38. INSPECT FOR ENGINE COOLANT LEAKS


    1. for 1GR-FE:

      Check for engine coolant leaks Click here.

    2. for 2TR-FE:

      Check for engine coolant leaks Click here.

    3. for 1KD-FTV:

      Check for engine coolant leaks Click here.

    4. for 5L-E:

      Check for engine coolant leaks Click here.

    5. for 1GD-FTV:

      Check for engine coolant leaks Click here.

  39. CHECK FOR REFRIGERANT GAS LEAK

    Click here

  40. CHECK SRS WARNING LIGHT


    1. Check the SRS warning light Click here.

  41. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here