REAR AIR CONDITIONING UNIT DISASSEMBLY

PROCEDURE


  1. REMOVE REAR SIDE NO. 4 AIR DUCT (w/ Rear Air Duct)


    1. A01XCSQ

      Remove the 3 screws and duct.

  2. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY


    1. A01XCH0

      Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  3. REMOVE COOLER BRACKET


    1. A01XM2E

      Remove the 4 screws and bracket.

  4. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY


    1. A01XF44

      Disconnect the connector.

    2. Remove the 2 screws and damper servo.

      Note

      After removing the damper servo, do not move the gear of the servo unit.

  5. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. A01XKB6

      Remove the packing.

    2. A01XKND

      Detach the 3 claws and remove the cover.

    3. Remove the bolt and 2 screws.

    4. Using pliers, grip the claws of the clips and slide the 2 clips.

    5. Detach the clamp.

    6. Disconnect the drain hose.

    7. Remove the air conditioning tube and accessory assembly.

    8. Remove the 2 O-rings from the air conditioning tube and accessory assembly.

  6. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01XCYW

      Remove the screw.

    2. Detach the claw and open the heater clamp.

    3. A01XDN1

      Remove the heater radiator.

    4. A01XJ2V

      Detach the 2 claws and remove the heater clamp.

  7. REMOVE HEATER BRACKET


    1. A01XGZG

      Remove the 3 screws and bracket.

  8. REMOVE REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY


    1. A01XLVR

      Remove the 3 screws and rear blower with fan motor.

  9. REMOVE BLOWER MOTOR CONTROLLER


    1. A01XGT2

      Remove the 2 screws and blower motor controller.

  10. REMOVE REAR COOLING UNIT EXPANSION VALVE


    1. A01XHMC

      Detach the 2 clamps.

    2. A01XCJ4

      Detach the 3 clamps and disconnect the air conditioning wiring harness from the rear cooling unit case.

    3. A01XCVQ

      Remove the 12 screws and rear cooling unit case LH.

    4. A01XLSI

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

    5. A01XI1F

      Remove the expansion valve.

  11. REMOVE REAR EVAPORATOR SUB-ASSEMBLY


    1. A01XGEA

      Remove the evaporator from the rear cooling unit case RH.

    2. A01XM3A

      Remove the 2 O-rings from the evaporator.

  12. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR


    1. A01XDQ6

      Move the tip of the sensor in the direction indicated by the arrow in the illustration to remove it from the bracket plate.

    2. Detach the 2 claws and remove the sensor.

  13. REMOVE AIR CONDITIONING HARNESS ASSEMBLY