REAR AIR CONDITIONING UNIT REMOVAL

CAUTION / NOTICE / HINT

Note

Before beginning this procedure, make sure that the rear air conditioning FOOT mode functions are not operating.

PROCEDURE


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a (R134a):

      Click here

    2. for HFO-1234yf (R1234yf):

      Click here

  3. DRAIN ENGINE COOLANT


    1. for 1GR-FE:

      Drain the engine coolant Click here.

    2. for 2TR-FE:

      Drain the engine coolant Click here.

    3. for 1KD-FTV:

      Drain the engine coolant Click here.

    4. for 5L-E:

      Drain the engine coolant Click here.

    5. for 1GD-FTV:

      Drain the engine coolant Click here.

  4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work. Click here

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. REMOVE REAR NO. 2 SEAT ASSEMBLY


    1. for Manual Seat:

      Remove the rear No. 2 seat assembly Click here.

    2. for Power Seat:

      Remove the rear No. 2 seat assembly Click here.

    3. for Face to Face Seat Type:

      Remove the rear No. 2 seat assembly Click here.

  6. REMOVE REAR NO. 1 SEATBACK ASSEMBLY


    1. for 60/40 Split Double-folding Seat Type LH Side:

      Remove the rear No. 1 seatback assembly Click here.

    2. for 60/40 Split Double-folding Seat Type RH Side:

      Remove the rear No. 1 seatback assembly Click here.

  7. REMOVE REAR NO. 1 FLOOR STEP COVER (w/ Rear No. 2 Seat)

    Click here

  8. REMOVE QUARTER SCUFF PLATE RH (w/ Rear No. 2 Seat)

    Click here

  9. REMOVE REAR DOOR SCUFF PLATE RH

    Click here

  10. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH

    Click here

  11. REMOVE OUTER LAP BELT ANCHOR COVER

    Click here

  12. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

    Click here

  13. REMOVE FRONT LUGGAGE COMPARTMENT TRIM COVER (w/o Rear No. 2 Seat)

    Click here

  14. REMOVE NO. 1 DECK BOARD SUB-ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  15. REMOVE REAR FLOOR MAT REAR SUPPORT PLATE (w/o Rear No. 2 Seat)

    Click here

  16. REMOVE FLOOR SIDE RAIL LH (w/ Deck Rail)

    Click here

  17. REMOVE FLOOR SIDE RAIL RH (w/ Deck Rail)

    Click here

  18. REMOVE REAR FLOOR CARPET ASSEMBLY (w/o Rear No. 2 Seat)

    Click here

  19. REMOVE REAR NO. 1 SEAT OUTER LAP BELT ANCHOR COVER

    Click here

  20. REMOVE NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/o Rear No. 2 Seat)

    Click here

  21. REMOVE NO. 1 TONNEAU COVER HOLDER CAP (w/o Tonneau Cover)

    Click here

  22. REMOVE FRONT DECK SIDE TRIM COVER RH (w/ Tonneau Cover)

    Click here

  23. REMOVE ASSIST GRIP PLUG (w/ Rear No. 2 Seat)

    Click here

  24. REMOVE ASSIST GRIP SUB-ASSEMBLY (w/ Rear No. 2 Seat)

    Click here

  25. REMOVE DECK TRIM SIDE PANEL ASSEMBLY RH

    Click here

  26. REMOVE REAR QUARTER TRIM PANEL ASSEMBLY RH

    Click here

  27. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. B001GJF

      Remove the bolt.

    2. Disconnect the air conditioning tube and accessory assembly.

      Note


      • Do not use a screwdriver or similar tool to disconnect the tube.

      • Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.

    3. Remove the 2 O-rings from the air conditioning tube and accessory assembly.

    4. Using pliers, grip the claws of the clips and slide the 2 clips.

    5. Disconnect the heater water inlet hose and heater water outlet hose.

  28. REMOVE REAR SIDE NO. 2 AIR DUCT


    1. B001D1E

      Detach the 2 clips.

    2. Detach the clamp and remove the duct.

  29. REMOVE REAR SIDE NO. 3 AIR DUCT


    1. B001HOK

      Detach the 2 clips and remove the duct.

  30. REMOVE REAR SIDE NO. 1 AIR DUCT


    1. B001IEJ

      Detach the 2 claws and remove the cooler plate.

    2. B001DMQ

      Swing the bottom of the duct sideways and remove the duct.

  31. REMOVE REAR COOLING UNIT ASSEMBLY


    1. B001DF9

      Disconnect the 3 connectors and detach the 3 clamps.

    2. Remove the 5 bolts and rear cooling unit.

  32. REMOVE CURTAIN SHIELD AIRBAG ASSEMBLY RH

    Click here

  33. REMOVE REAR ROOF NO. 5 AIR DUCT


    1. B001H6B

      Detach the clip and remove the duct.

  34. REMOVE REAR ROOF NO. 4 AIR DUCT


    1. B001HNO

      Detach the clip and remove the duct.

  35. REMOVE REAR ROOF NO. 3 AIR DUCT


    1. B001G0K

      Detach the clip and remove the duct.

  36. REMOVE REAR ROOF NO. 2 AIR DUCT


    1. B001H5Q

      Detach the clip and remove the duct.

  37. REMOVE REAR ROOF NO. 1 AIR DUCT


    1. Detach the 4 clips and remove the duct.

      B001DFN