GENERATOR INSTALLATION

PROCEDURE


  1. INSTALL GENERATOR ASSEMBLY


    1. Install the generator bracket to the generator with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Install the generator with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Install the generator bracket with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    4. Connect the wire harness clamp.

    5. Install the wire harness with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    6. Connect the generator connector to the generator.

    7. Connect the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    8. Close the terminal cap.

  2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  3. INSTALL WIRING HARNESS CLAMP BRACKET


    1. Install the wiring harness clamp bracket with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Attach the clamp.

  4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. for Integrated Type:

      Install the No. 2 idler pulley with the bolt.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

    2. for Separate Type:

      Install the No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate with the bolt.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

  5. INSTALL FAN AND GENERATOR V BELT

    Click here

  6. INSTALL V-BANK COVER

    Click here

  7. INSTALL BATTERY TRAY

  8. INSTALL BATTERY

  9. INSTALL BATTERY HOLD DOWN CLAMP


    1. Install the battery hold down clamp with the 2 nuts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  10. CONNECT CABLE TO POSITIVE BATTERY TERMINAL

  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.