GENERATOR REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  3. REMOVE BATTERY HOLD DOWN CLAMP


    1. B001GMZ

      Loosen the 2 nuts and remove the battery hold down clamp.

  4. REMOVE BATTERY

  5. REMOVE BATTERY TRAY

  6. REMOVE V-BANK COVER

    Click here

  7. REMOVE FAN AND GENERATOR V BELT

    Click here

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. B001EVM

      for Integrated Type:

      Remove the bolt and No. 2 idler pulley.

    2. for Separate Type:

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate.

  9. REMOVE WIRING HARNESS CLAMP BRACKET


    1. B001G22

      Detach the clamp.

    2. Remove the bolt and wiring harness clamp bracket.

  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  11. REMOVE GENERATOR ASSEMBLY


    1. B001D6Z

      Open the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the generator connector from the generator assembly.

    4. B001GE1

      Remove the 2 bolts and disconnect the wire harness.

    5. B001E1Y

      Disconnect the wire harness clamp.

    6. Remove the bolt and disconnect the generator bracket.

    7. B001G30

      Remove the 2 bolts and generator assembly.

    8. B001CY4

      Remove the bolt and generator bracket.